2026-06-16

Latch Actuator - Charge Port (3 Phase) (Remove and Replace)

Correction code 44010103402 FRT 0.66 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and FRT listed above reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Equipment:
  • 1076921-00-B Insulation Multimeter, Fluke 1507 (NA)
  • 1076921-00-A Insulation Multimeter, Fluke 1587 (EMEA)
  • 1076921-01-B Insulation Multimeter, Fluke 1508 (APAC)
  • 1108272-00-B Cap, Logic Conn, Inv, 3DU
  • 1130480-00-A Test Probes, Slim, Fluke TP38
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have completed all required certification courses are permitted to perform this procedure. Tesla recommends third party service provider technicians undergo equivalent training before performing this procedure. For more information on Tesla Technician requirements, or descriptions of the subject matter for third parties, see HV Certification Requirements. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.

Remove

  1. Remove the charge port. See Charge Port (CCS) (Remove and Replace).
  2. Position the locking pin inward.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the pin is all the way in.
    Informational PurposesAn informational icon, calling your attention
    Note
    The gear actuator rocker arm should be in the up position.
  3. Remove the manual release cable from the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Take note of the rocker arm position.
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully pry the rocker arm outward.
  4. Remove the bolts (x4) that attach the latch actuator assembly to the charge port assembly, and then remove the latch actuator assembly from the charge port.
    1.8 Nm (1.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • T20 bit
  5. Separate the latch actuator from the latch actuator bracket.
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide the actuator pin upward to release from the latch actuator, and then out of the bracket cover. Lift the latch actuator out of the bracket.

Install

  1. Set up the latch actuator assembly.
    1. Install the O-ring into the correct position.
    2. Slide the latch actuator into the bracket.
    3. Carefully align and install the actuator locking pin assembly.
  2. Install the latch actuator assembly into the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully slide the latch actuator assembly inward and align the locking pin.
  3. Install the bolts (x4) that attach the latch actuator assembly to the charge port assembly.
    1.8 Nm (1.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • T20 bit
  4. Install the manual release cable to the latch actuator.
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully press the actuator rocker arm in place until it is fully seated, and then secure the cable on its bracket.
  5. Install the charge port. See Charge Port (CCS) (Remove and Replace).