2025-12-30

Bumper Beam Foam (Remove and Replace)

Correction code 1001030022 FRT 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2025-12-30: Removed the LV power disconnect/connect steps.

Remove

  1. Remove the front fascia assembly. See Front Fascia (Remove and Install).
  2. Disconnect the LH and RH pedestrian protection pressure tube sensors.
  3. Remove and discard the clips (x4) that attach the front bumper beam foam to the front bumper beam.
  4. Remove and discard the clips (x2) that attach the LH and RH pedestrian protection pressure tube sensors to the front bumper beam foam, then remove the protection pressure tube sensor assembly from the front bumper beam foam.

Install

  1. Position the protection pressure tube sensor assembly to the front bumper beam foam, and then install new clips (x2) that attach the LH and RH pedestrian protection pressure tube sensors.
  2. Install the front bumper beam foam onto the front bumper beam.
  3. Install the clips (x4) that attach the front bumper beam foam to the front bumper beam.
  4. Connect the LH and RH pedestrian protection pressure tube sensors.
  5. Install the front fascia assembly. See Front Fascia (Remove and Install).