Chargep Port Safety Cap - CCS2 (Remove and Replace)
Correction code
4401010602
FRT
0.30
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure.
Only
technicians who have been trained in High Voltage Awareness and
have completed all required certification courses (if applicable) are permitted to
perform this procedure. Proper personal protective equipment
(PPE) and insulating HV gloves with a minimum rating
of class 0 (1000V) must be worn at all times a high voltage
cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness
Care Points
for additional safety
information.
Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.
Proper Personal Protective Equipment (PPE) is required to perform this procedure:
- High Voltage (HV) insulating gloves
- Leather glove protectors
- High voltage glove tester
- Safety glasses
- Electrical hazard rated safety shoes
A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.
- North America: HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12 month period. If the gloves were not put into service during the 12-month period following the testing date, they must be retested before being put into service.
- Europe: Class 0 (1000V) HV gloves have no expiration date and may be used if they pass the pre-use assessment and the periodic inspection.
- Asia Pacific: Follow the
expiration date stated by the HV glove manufacturer, and:
- o China only: Test the gloves every 6 months according to GB/T 17622.
Remove
- Open the LH doors and lower the LH windows.
- Fold the 2nd row LH seat back.
- Perform a charge port voltage check. See Charge Port Voltage Check.
- Remove the LH rucket bracket. See Rucket Bracket - LH (Remove and Replace).
-
Partially release the clips and
location pins that attach the LH trunk side trim to the body, and disconnect the
electrical connector to gain access to the charge port safety cap.
- Put on safety glasses, High Voltage (HV) insulating gloves, and leather glove protectors.
-
Gently release the tabs (x3) and clip
that attach the charge port safety cap to the charge port assembly, and then remove the
safety cap.
NoteDo not apply excess force.
Install
-
Install the tabs (x3) and clip that attach the charge port safety cap to the charge
port assembly.
NotePush firmly to lock the safety lock into position.
- Remove the HV insulating gloves.
-
Connect the electrical connector, and
then install the clips and location pins that attach the LH trunk side trim to the
body.
- Install the LH rucket bracket. See Rucket Bracket - LH (Remove and Replace).
- Connect the LV power. See LV Power (Disconnect and Connect).
- Move the 2nd row LH seat back to the vertical position.
- Raise the LH windows and close the LH doors.