2025-03-12

Cooling Fan Module (Remove and Replace)

Correction code 1830010102 FRT 0.95 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Torque Specifications

Table 1. Torque Specifications: Cooling Fan Module (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x2) that attach the underhood storage unit reinforcement bracket to the cooling fan
46.5 Nm (34.3 lbs-ft)
  • External Torx Plus EP14
Reuse
Bolts (x2) that attach the LH and RH of the cooling fan module to the ankle catcher
6 Nm (4.4 lbs-ft)
  • 8 mm socket
Reuse

Remove

  1. Raise and support the vehicle. See Raise Vehicle - 2 Stands.
  2. Unlock the vehicle gateway. See Gateway (Unlock).
  3. On the touchscreen, touch Service Mode > Thermal > Coolant System > Start Thermal Fill/Drain and select Run to start the routine.
  4. Remove the HEPA filter assembly. See Service Kit - Hepa And Carbon Filters (Remove and Replace).
  5. Disconnect the LV battery. See LV Power (Disconnect and Connect).
  6. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  7. Remove the cabin intake duct. See Duct - Air Intake (Remove and Replace).
  8. Release the clips (x3) that attach the steering gear harness to the underhood storage unit reinforcement bracket.
  9. Remove the bolts (x2) that attach the underhood storage unit reinforcement bracket to the cooling fan, and then slide the bracket forward to remove it from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • External Torx Plus EP14
  10. Disconnect the active grille shutter actuator electrical connector.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not push down on the red tab. Pull the red tab to release the connector lock.
  11. Remove the front valance. See Front Undertray - Valance Front Fascia (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    It is not necessary to remove the pedestrian warning speaker from the valance.
  12. Place a coolant drain container underneath the LH front of the vehicle.
  13. Release the spring clip, disconnect the radiator inlet hose from the radiator, and then plug the hose and radiator.
  14. Place the coolant drain container underneath the RH front of the vehicle.
  15. Release the spring clip, disconnect the radiator outlet hose from the radiator, and then plug the hose and radiator.
  16. Remove the coolant drain container from underneath the vehicle.
  17. Disconnect the cooling fan module electrical connector.
  18. Position a transmission jack under the cooling fan module assembly to prevent it from falling.
  19. Remove the bolts (x2) that attach the LH and RH of the cooling fan module to the ankle catcher.
    Informational PurposesAn informational icon, calling your attention
    Note
    Be careful not to lose the bolt washer.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 8 mm socket
    Figure 1. LH shown, RH similar
  20. Carefully lower the transmission jack and the cooling fan module to gain access to the ambient temperature sensor.
  21. Release the tabs (x2) and attach the ambient temperature sensor to the active grille shutter.
  22. Carefully remove the ambient temperature sensor cover from the active grille shutter, and then move the connector out through the opening.
  23. Remove the cooling fan module assembly from the vehicle.
  24. Release the tabs (x14) that attach the active grille shutter to the cooling fan module.

Install

  1. Install the tabs (x14) that attach the active grille shutter to the cooling fan module.
  2. Position the cooling fan module on the transmission jack and raise the jack to a suitable height to access the working area.
  3. Feed the ambient temperature sensor through the opening of the active grille shutter, and then install the tabs (x2) that attach the sensor to the active grille shutter.
  4. Install the ambient temperature sensor cover.
  5. Raise the transmission jack to position the cooling fan module assembly into the vehicle, and then loosely install the bolts (x2) that attach the LH and RH of the cooling fan module to the ankle catcher.
    Figure 2. LH shown, RH similar
  6. Torque the bolts (x2) that attach the LH and RH of the cooling fan module to the ankle catcher.
    6 Nm (4.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 8 mm socket
    Figure 3. LH shown, RH similar
  7. Remove the transmission jack from underneath the vehicle.
  8. Connect the cooling fan module electrical connector, and then engage the connector lock.
  9. Place a coolant drain container underneath the LH front of the vehicle.
  10. Remove the plugs from the radiator and radiator inlet hose, immediately connect the radiator inlet hose to the radiator, and then fasten the clip.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test on the fittings to make sure that they are secure.
  11. Place a coolant drain container underneath the RH front of the vehicle.
  12. Remove the plugs from the radiator and radiator outlet hose, immediately connect the radiator outlet hose to the radiator, and then fasten the clip.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test on the fittings to make sure that they are secure.
  13. Remove the coolant drain container from underneath the vehicle.
  14. Lower the vehicle to a comfortable working height.
  15. Position the underhood storage unit reinforcement bracket to the cooling fan, and then install the bolts (x2) that attach the underhood storage unit reinforcement bracket to the cooling fan.
    46.5 Nm (34.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • External Torx Plus EP14
  16. Install the clips (x3) that attach the steering gear harness to the underhood storage unit reinforcement bracket.
  17. Connect the active grille shutter actuator electrical connector.
  18. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  19. Perform a cooling system vacuum refill. See Cooling System - Vacuum Refill.
  20. Connect the LV battery. See LV Power (Disconnect and Connect).
  21. Unlock the vehicle gateway. See Gateway (Unlock).
  22. On the touchscreen, perform the following steps.
    1. Touch Service Mode > Thermal > Coolant System > Stop Thermal Fill Drain to complete the routine.
    2. Touch Service Mode > Thermal > Coolant System > Coolant Purge Start and select Run to start the routine, and allow the routine to complete.
      Informational PurposesAn informational icon, calling your attention
      Note
      Make sure vehicle is not in Drive, shifting the vehicle into Drive will stop this routine. The test will last approximately 10 mins. The test will vary speeds from 3500-6500 RPM (idle speed = ~1500 RPM) and actuate the valve between series and parallel. If speed hovers at 7000 RPM, it indicates the pump is air locked, perform the vacuum fill again. Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle.
  23. Install the front valance. See Front Undertray - Valance Front Fascia (Remove and Replace).
  24. Inspect the coolant level and top off as necessary, and then install the coolant bottle cap.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the coolant level is at the "Max" line.
  25. Exit Service Mode. See Service Mode.
  26. Install the cabin intake duct. See Duct - Air Intake (Remove and Replace).
  27. Install the HEPA filter assembly. See Service Kit - Hepa And Carbon Filters (Remove and Replace).
  28. Remove the vehicle from the lift.