Charge Port (GB/T Charging Standard) (Remove and Replace)
Correction code
44012702
FRT
0.60
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure. See Ergonomic Precautions for safe and healthy
working practices.
- 2025-09-18: Added steps to remove/install the charge port release cable from/to the LH upper C-pillar trim.
- 2025-06-04: Added instruction to zero adjust the Hioki resistance meter prior to measurement.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Fasteners securing charge port busbar to charge port |
![]() 9 Nm (6.6 lbs-ft) |
|
Reuse | |
Bolts (X3) secure charge port assembly |
![]() 9 Nm (6.6 lbs-ft) |
|
Reuse |
Remove
- Remove the charge port safety cap See Charge Port Safety Cap - GB Standard (Remove and Replace).
- Partially remove the LH upper C-pillar trim, and release the clip that attaches the charge port release cable to the trim.
- Put on the HV insulating gloves and leather over gloves.
-
Remove fasteners securing
charge port busbar to charge port and remove busbar leads from studs.
TIpUse of the following tool(s) is recommended:
- Insulated
tools:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- Class 0 Electrical Protective Gloves
- Insulated
tools:
- Disconnect charge port logic connector.
- Disconnect AC inlet harness from charge port.
-
Remove charge port
assembly.
TIpUse of the following tool(s) is recommended:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- WOBBLE EXTENSION, EXT .10.5\' NARROW 1/4DIA
Install
-
Install charge port
assembly.9 Nm (6.6 lbs-ft)TIpUse of the following tool(s) is recommended:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- WOBBLE EXTENSION, EXT .10.5\' NARROW 1/4DIA
- Connect AC inlet harness from charge port.
- Connect charge port logic connector.
-
Verify charge port studs are
torqued to proper specification.2 Nm (1.5 lbs-ft)TIpUse of the following tool(s) is recommended:
- TQRQUE WRENCH, 1/4" DR, INSULATED, 2-10NM. TPN 1785247-00-A
- WOBBLE EXTENSION, EXT .10.5\' NARROW 1/4DIA
- 1/4in Dr T10 Socket
- Clean charge port busbar contact surface of residual penetrox.
- Apply penetrox to backside of busbar leads.
-
Install charge port busbar
leads to charge port assembly.9 Nm (6.6 lbs-ft)TIpUse of the following tool(s) is recommended:
- Insulated
tools:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- Class 0 Electrical Protective Gloves
NoteIf excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary. - Insulated
tools:
- Perform a zero adjust of the Hioki resistance meter. See Resistance Meter (Zero Adjust).
-
Perform Hioki resistance
test at each HV joint from HV busbar lead to charge port studs.
NoteThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ). If the resistance is greater than 0.270 mΩ (270 μΩ), stop work and escalate the Toolbox session. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
- Remove the leather over gloves and HV insulating gloves.
-
Secure the clip that
attaches the charge port release cable to the trim, and install the LH upper
C-pillar trim.
NoteEnsure that the charge port release cable is installed in place.
- Install the charge port safety cap See Charge Port Safety Cap - GB Standard (Remove and Replace).