PENTHOUSE COVER (Remove and Replace)
Correction code
1630012202
FRT
0.00
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure.
High Voltage Awareness Care Pointsfor additional safety information.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Nut secure PCS cable to 12V passthrough output |
![]() 9 Nm (6.6 lbs-ft) |
|
Replace | |
Bolts (X3) securing ancillary bay cover to HVC |
![]() 5 Nm (3.7 lbs-ft) + 30 degrees |
|
Reuse | |
Bolts (X18) securing ancillary bay cover to HV battery |
![]() 8 Nm (5.9 lbs-ft) |
|
Reuse | The fasteners are captive and will stay attached to the ancillary bay cove |
Remove
- Open all the doors and lower all the windows.
- Remove the HEPA filter assembly. See HEPA FILTER (Remove and Replace).
- Disconnect the LV power. See LV Power (Disconnect and Connect).
- Remove the 2nd row lower seat cushion. See 2ND ROW SEAT CUSHION (Remove and Replace).
-
Verify operation of multimeter.
NoteSet multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals.
- Perform Vehicle HV Disablement Procedure. See .
-
Remove HV insulating gloves.
CAUTIONIf flashing is present on the vehicle single-piece rear casting, put on cut-resistant gloves.
- Remove the 2nd row seat assembly. See 2ND ROW SEAT 5 SEATER - 40 (Remove and Replace).
- Remove the 2nd row seat assembly. See 2ND ROW SEAT 5 SEATER - 60 (Remove and Replace).
-
Disconnect HVC logic connector and
install logic cap.
Note1x connector, 1x cap, Release locking tab then pivot handle downward to release connector.
- Install the logic connector cap onto the high voltage controller connector to prevent mistaken reconnection and protect the connector.
-
Release positive 12V output cover from PCS cable.
-
Remove PCS cable from 12V pass through
output.
TIpUse of the following tool(s) is recommended:
- Electrical Protective Gloves
- Cordless Ratchet/Impact Driver
- 12 mm deep socket
-
Remove the bolts (x3) that attach the ancillary bay cover to the high voltage
controller.
TIpUse of the following tool(s) is recommended:
- DRIVER KIT, 1/4" HEX, M12
- External Torx E10
-
Remove the bolts (x18) that attach the ancillary bay cover to the HV battery.
TIpUse of the following tool(s) is recommended:
- External Torx E10
- PENTHOUSE SOCKET, 1/4" DR, 5-LOBE, E-TORX MAG
- Put on HV insulating gloves, leather outer gloves, and safety glasses before continuing this procedure.
- Remove the ancillary bay cover from the vehicle.
-
Visually inspect the condition of the
ancillary bay cover gasket and the HV battery mating surface for cracks, cuts, gouges,
abrasions, or any damage that could affect the seal.
NoteIf the damage to the gasket is severe, replace the ancillary bay cover. If there is minor damage (including paint) that might affect the seal, perform an ancillary bay air leak test when instructed to do so.
Install
- Use IPA wipes to clean the ancillary bay cover gasket surface, and the mating surface of the HV battery.
- Position the ancillary bay cover to the HV battery.
- Remove the HV insulating gloves.
-
Install the bolts (x18) that attach
the ancillary bay cover to the HV battery.8 Nm (5.9 lbs-ft)CAUTIONUse an External Torx E10 5-Lobe socket that is not magnetized. Sockets with magnets will not fully grip and can possibly strip the bolt head.TIpUse of the following tool(s) is recommended:
- External Torx E10
- PENTHOUSE SOCKET, 1/4" DR, 5-LOBE, E-TORX MAG
-
Install the bolts (x3) that attach the
ancillary bay cover to the high voltage controller.5 Nm (3.7 lbs-ft) + 30 degreesTIpUse of the following tool(s) is recommended:
- DRIVER KIT, 1/4" HEX, M12
- External Torx E10
-
Install PCS cable to 12V pass through
output.9 Nm (6.6 lbs-ft)TIpUse of the following tool(s) is recommended:
- Electrical Protective Gloves
- Cordless Ratchet/Impact Driver
- 12 mm deep socket
- Install positive 12V output cover to PCS cable.
- Remove the logic connector cap from the high voltage controller connector.
- Install the 2nd row seat assembly. See 2ND ROW SEAT 5 SEATER - 60 (Remove and Replace).
- Install the 2nd row seat assembly. See 2ND ROW SEAT 5 SEATER - 40 (Remove and Replace).
- Install the 2nd row lower seat cushion. See 2ND ROW SEAT CUSHION (Remove and Replace).
- Connect the LV power. See LV Power (Disconnect and Connect).
- Install the HEPA filter assembly. See HEPA FILTER (Remove and Replace).
- Move the front seats to original positions.
- Remove vehicle from lift.
- Raise all four windows.
- Close all four doors.