Correction code 1020020102 1.75 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Open all four doors
2. Lower all four windows
3. Remove parcel shelf

   

   

4. Open liftgate
5. Remove rear headliner panel
   Note

   6x clips, 3x location pins, 2x magnets, Pull the seal to remove

   

   

6. Prepare WRD Spider 3 glass removal kit

   

   

7. Apply tape to body surrounding roof glass

   

8. Use equalizer to separate two datums from roof glass
   Note

   2x datums, One datum is located in the front center of the roof glass, and one rdatum is located in the left rear of the roof glass, Slide equalizer up against datums and carefully separate adhesive from windshield, Note you may not be able to see the datum clearly but you can feel for it using the blade, Release the datum as it will aid in the cutting process

   

   

   

9. Loop nylon string through wire starter

   

10. Insert tool through roof glass urethane at rear corner
    Note

    Take caution when doing this, Avoid damage to painted surfaces, Use the protective shield

    

    

11. Pull nylon string through
    Note

    Ensure you pull enough nylon string through to wrap around the perimeter of the glass, Both ends of the nylon string can stay inside the vehicle interior and does not need to pulled through completely

    

12. Route nylon string around the glass
    Note

    Make sure nylon string is placed under the seals, Do not damage seals of front windshield and liftgate

    

    

13. Attach anchor point to interior of fixed roof glass assembly and secure line

    

14. Install nylon string onto spider cutting tool
    Note

    Follow instructions on spider tool, Feed line through opening of the cutting tool and tie a knot to secure in place, If spindle is not turned the proper direction the cutting tool will be damaged

    

    

15. Secure spider cutting tool to interior side of fixed roof glass
    Note

    Note orientation of the cutting line, Make sure line warps over large pully and holds at a 90 degree angle

    

16. Secure angle driver to electric drill

    

    

17. Use electric drill to cut urethane around roof glass
    Note

    2x datums, 4x roof brackets, Take precaution to make sure the line goes above the datums and the roof brackets, If the line gets caught on the roof bracket then the line will break, Apply upward pressure to the line as it cuts, Suggest using the guard or a trim tool to apply pressure, If the line gets stuck then try to pull it backwards in order release from under metal roof bracket, You can also try swapping position of the anchor and cutting tool if the line is caught

    

    

    

18. Remove cutting tools
    Note

    Discard used nylon string, return tools to kit

    

19. Remove roof glass from vehicle
    Note

    4x suction cup tools, Secure suction cups to roof glass at each corner, Recommend assistance

    

    

20. Remove old urethane from body
    Note

    Ensure residual urethane is 1 mm or less in thickness

    

21. Remove any broken datums

    

    

22. Place new roof glass on support stand and prepare for installation
    Note

    Recommend assistance, Prepare for installation and remove any protective or adhesive covers

    

23. Attach suction cups to new roof glass
    Note

    4x suction cup tools

    

24. Wipe urethane path on body and roof glass with IPA
    Note

    Allow 1 minute dry time

    

    

25. Remove tape from body surrounding roof glass

    

    

26. Apply urethane primer to body and roof glass along urethane path
    Note

    Allow primer to dry for 2 minutes before applying urethane, If using Sika 258 sealant, please use Sika special activator Pro as shown in the orange item in the picture

    

    

    

    

27. Prepare caulking gun and urethane
    Note

    Opening must be 12.5mm wide and 20mm tall

    

    

28. Apply urethane to body
    Note

    Urethane should go around the inside of the roof bracket

    

    

29. Position roof glass onto vehicle
    Note

    Recommend assistance, Align datums at front and rear of glass to body
30. Verify gap and flush of roof glass and adjust as needed
    Note

    Use current CVIS specifications and adjust glass as needed

    

    

    

    

    

    

    

    

    

    

    

31. Press glass onto body once in position
    Note

    Use sandbags if needed

    

32. Apply tape to secure roof glass

    

    

33. Remove suction cups from roof glass

    

    

34. Install rear headliner panel
    Note

    6x clips, 3x location pins, 2x magnets, Replace the damaged clips if necessary, Ensure that the seal covers the interior trim panel

    

    

    

35. Install parcel shelf

    

    

36. Close liftgate
37. Raise all windows
38. Close all four doors
    Note

    Unlatch doors before closing if necessary
39. Remove tape securing roof glass to vehicle once urethane has cured
    Note

    Please follow the minimum departure time set by the adhesive manufacturer, Dow Betaseal Express takes at least 1 hour to cure (temperature -18℃ or higher), Henkel and Sika takes at least 8 hours to cure (best conditions: Temperature 23℃, relative humidity 50%), park the vehicle indoors, if necessary, please paste tape on the glass of the vehicle, press and fix, and inform the customer to remove the tape after 24 hours. At the same time, customers are advised to avoid driving at high speeds and avoid speed bumps for the next 24 hours