PCS Assembly (Remove and Install)
Correction code
NEW
FRT 1.95
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Bolts (x3) securing PCS to HV battery |
![]() 18 Nm (13.3 lbs-ft) |
|
Reuse | Ensure only the 8mm fasteners are removed, Do not remove the T30 fasteners. |
Remove
- Remove HV controller and hinge tray from penthouse assembly. See HIGH VOLTAGE SYSTEM CONTROLLER (Remove and Install).
- Position absorbent sheets below and around PCS coolant inlet hose to avoid excess coolant dripping.
- Disconnect PCS coolant inlet hose from PCS.
- Disconnect PCS coolant outlet hose from PCS.
- Disconnect PCS to DC bus HV connector.
- Disconnect PCS logic connector from PCS.
- Disconnect PCS LV connector from PCS.
- Disconnect AC harness connector from PCS.
-
Remove bolts securing PCS to HV battery.
TIpUse of the following tool(s) is recommended:
- 8 mm socket
- Class 0 Electrical Protective Gloves
- Insulated Ratchet/torque wrench
- Flex head ratchet/flex head torque wrench
- Secure suction cups to PCS.
- Lift PCS up and out of ancillary bay area and remove from vehicle.
Install
- Position PCS into ancillary bay.
- Remove suction cups from PCS.
-
Install bolts securing PCS to HV battery.18 Nm (13.3 lbs-ft)TIpUse of the following tool(s) is recommended:
- 8 mm socket
- Class 0 Electrical Protective Gloves
- Insulated Ratchet/torque wrench
- Flex head ratchet/flex head torque wrench
- Connect AC harness connector to PCS.
- Connect PCS LV connector to PCS.
- Connect PCS logic connector to PCS.
- Connect PCS to DC bus HV connector.
- Connect PCS coolant inlet hose to PCS.
- Replace O-ring on PCS side outlet hose.
- Connect PCS coolant outlet hose to PCS.
- Install HV controller and hinge tray to penthouse assembly. See HIGH VOLTAGE SYSTEM CONTROLLER (Remove and Install).