2025-09-18

Charge Port (NACS) (Remove and Replace)

Correction code 44011602 FRT 0.66 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. See Ergonomic Precautions for safe and healthy working practices.

  • 2025-09-18: Added steps to remove/install the charge port release cable from/to the LH upper C-pillar trim.

Torque Specifications

Table 1. Torque Specifications: Charge Port (NACS) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Fasteners (x3) securing charge port busbar to charge port
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • 10 mm deep socket
    • Cordless Ratchet/Impact Driver
 Reuse
Bolts (x3) that attache the NACS charge port to the vehicle
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Cordless Ratchet/Impact Driver
  • SOCKET, 1/4" DR., DEEP, MAGNETIC, 10MM
 Reuse

Remove

  1. Remove the charge port controller. See Controller - Charge Port - GEN 4 (NACS) (Remove and Replace).
  2. Partially remove the LH upper C-pillar trim, and release the clip that attaches the charge port release cable to the trim.
  3. Put on the HV insulating gloves and leather over gloves.
  4. Disconnect the electrical connectors (x3) from the charge port ECU.
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove white locking tab before disconnecting.
  5. Remove charge port safety cap.
  6. Remove fasteners securing charge port busbar to charge port and remove busbar leads from studs.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Insulated tools:
      • 10 mm deep socket
      • Cordless Ratchet/Impact Driver
  7. Release LH body harness from rear body and move aside.
  8. Remove the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Cordless Ratchet/Impact Driver
    • SOCKET, 1/4" DR., DEEP, MAGNETIC, 10MM

Install

  1. Install the charge port assembly.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Cordless Ratchet/Impact Driver
    • SOCKET, 1/4" DR., DEEP, MAGNETIC, 10MM
  2. Install LH body harness onto rear body.
  3. Apply penetrox to backside of busbar leads.
  4. Install charge port busbar leads to charge port assembly.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Insulated tools:
      • 10 mm deep socket
      • Cordless Ratchet/Impact Driver
  5. Install charge port safety cap.
  6. Connect the electrical connectors (x3) to the charge port ECU.
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove white locking tab before disconnecting.
  7. Remove the leather over gloves and HV insulating gloves.
  8. Secure the clip that attaches the charge port release cable to the trim, and install the LH upper C-pillar trim.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the charge port release cable is installed in place.
  9. Install the charge port controller. See Controller - Charge Port - GEN 4 (NACS) (Remove and Replace).