2025-03-12

Penthouse - AC Filter Harness (Remove and Install)

Correction code 1630011401 FRT 0.85 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Torque Specifications

Table 1. Torque Specifications:Penthouse - AC Filter Harness (Remove and Install)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (X4) securing the Busbar AC input assembly to ancillary bay
10 Nm (7.4 lbs-ft)
  • External Torx E10 5-Lobe
  • RATCHET, 0.25IN SQ DR, HV INSULATED
  • TQRQUE WRENCH, 1/4" DR, INSULATED, 2-10NM. TPN 1785247-00-A
 Replace 1095042-00-C

Remove

  1. Remove the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
  2. Disconnect AC harness connector from PCS.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the locking tab by pulling upward, may need plastic trim tool to help lift the connector upward.
  3. Remove AC filter harness from FC contactor cover.
  4. Disconnect AC filter harness connector.
  5. Disconnect mega harness connector from DC input assembly.
  6. Disconnect AC chargeport inlet harness from HV header.
  7. Remove the bolts securing the busbar AC input assembly to ancillary bay.
  8. Release 3PH AC Filter Harness from 3PH 4P Header.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • External Torx E10 5-Lobe
    • RATCHET, 0.25IN SQ DR, HV INSULATED
    • TQRQUE WRENCH, 1/4" DR, INSULATED, 2-10NM. TPN 1785247-00-A
  9. Remove AC Filter harness from the vehicle.

Install

  1. Clean surface between the 3PH 4P Header and the ancillary bay with IPA.
  2. Route 3PH AC Filter Harness from the ancillary bay up through HV battery.
  3. Install 3PH AC Filter harness to the 3PH 4P Header.
    Informational PurposesAn informational icon, calling your attention
    Note
    Inspect seal on 3PH header for any damage and replace as needed.
  4. Install the bolts securing the busbar AC input assembly to ancillary bay.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • External Torx E10 5-Lobe
    • RATCHET, 0.25IN SQ DR, HV INSULATED
    • TQRQUE WRENCH, 1/4" DR, INSULATED, 2-10NM. TPN 1785247-00-A
  5. Connect 3PH chargeport inlet harness to HV header.
  6. Connect mega harness connector to DC input assembly.
  7. Install AC filter harness to FC contactor cover.
  8. Connect AC filter harness connector.
  9. Connect AC harness connector to PCS.
    Informational PurposesAn informational icon, calling your attention
    Note
    Push connector downward then push the locking tab downward to install connector, make sure the connector is fully seated.
  10. Install the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
  11. Move the LH and RH front seats to original position.
  12. Raise all windows and close all doors.