2025-10-30

Fast Charge Contactor - High Voltage Battery (Remove and Replace)

Correction code 1630011002 FRT 1.56 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Torque Specifications

Table 1. Torque Specifications: Insulator - Lower - Fastcharge (Remove and Replace) / Fast Charge Contactor - High Voltage Battery (Remove and Replace) / GUID-925C2942-2EE2-4748-9807-C73593F8A79B.html
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x3) that attach the lower fastcharge insulator to the fastcharge contactor	5.5 Nm (4.1 lbs-ft)	RATCHET, 0.25IN SQ DR, HV INSULATED SKT, 1/4" DR, E8 TORX EXTERNAL - 1115113-00-B	Reuse

Remove

Remove the positive input fastcharge busbar from the fastcharge contactor. See Busbar Fast Charge - Input - Positive (Remove and Replace) or Busbar Fast Charge - Input - Positive - PN Prefixed with 2xx (Remove and Replace).
Remove the negative input fastcharge busbar from the fastcharge contactor. See Busbar Fast Charge - Input - Negative (Remove and Replace) or Busbar Fast Charge - Input - Negative - PN Prefixed with 2xx (Remove and Replace).
Remove the positive DC link fastcharge busbar from the fastcharge contactor. See Busbar - Fast Charge Contactor To Direct Current Busbar - Positive (Remove and Replace) or GUID-FA8D7B29-13D3-44A9-A807-CDA4F807ACE1.html.
Remove the negative DC link fastcharge busbar from the fastcharge contactor. See Busbar - Fast Charge Contactor To Direct Current Busbar - Negative (Remove and Replace) or GUID-6CE3EB62-55CE-4E62-8513-9A5D9219A988.html.
Release the guide pins (x2) and remove the bolts (x3) that attach the fastcharge contactor to the lower fastcharge insulator assembly, and then remove the contactor from the vehicle.
TIp
Use of the following tool(s) is recommended:

RATCHET, 0.25IN SQ DR, HV INSULATED

SKT, 1/4" DR, E8 TORX EXTERNAL - 1115113-00-B
Figure 1. for lower fastcharge insulator PN prefixed with 1xx

Figure 2. for lower fastcharge insulator PN prefixed with 2xx

Install

Align the guide pins (x2) and install the bolts (x3) that attach the fastcharge contactor to the lower fastcharge insulator assembly.
5.5 Nm (4.1 lbs-ft)
TIp
Use of the following tool(s) is recommended:

RATCHET, 0.25IN SQ DR, HV INSULATED

SKT, 1/4" DR, E8 TORX EXTERNAL - 1115113-00-B
Figure 3. for lower fastcharge insulator PN prefixed with 1xx

Figure 4. for lower fastcharge insulator PN prefixed with 2xx
Install the negative DC link fastcharge busbar to the fastcharge contactor. See Busbar - Fast Charge Contactor To Direct Current Busbar - Negative (Remove and Replace) or GUID-6CE3EB62-55CE-4E62-8513-9A5D9219A988.html.
Install the positive DC link fastcharge busbar to the fastcharge contactor. See Busbar - Fast Charge Contactor To Direct Current Busbar - Positive (Remove and Replace) or GUID-FA8D7B29-13D3-44A9-A807-CDA4F807ACE1.html.
Install the negative input fastcharge busbar from the fastcharge contactor. See Busbar Fast Charge - Input - Negative (Remove and Replace) or Busbar Fast Charge - Input - Negative - PN Prefixed with 2xx (Remove and Replace).
Install the positive input fastcharge busbar to the fastcharge contactor. See Busbar Fast Charge - Input - Positive (Remove and Replace) or Busbar Fast Charge - Input - Positive - PN Prefixed with 2xx (Remove and Replace).