2025-03-12

Fast Charge Contactor - High Voltage Battery (Remove and Replace)

Correction code 1630011002 FRT 1.56 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Remove

  1. Remove the positive inlet fastcharge busbar from the fastcharge contactor. See Busbar Fast Charge - Input - Positive (Remove and Replace).
  2. Remove the negative inlet fastcharge busbar from the fastcharge contactor. See Busbar Fast Charge - Input - Negative (Remove and Replace).
  3. Remove the positive DC link fastcharge busbar from the fastcharge contactor. See Busbar - Fast Charge Contactor To Direct Current Busbar - Positive (Remove and Replace).
  4. Remove the negative DC link fastcharge busbar from the fastcharge contactor. See Busbar - Fast Charge Contactor To Direct Current Busbar - Negative (Remove and Replace).
  5. Remove the bolts (x3) that attach the fastcharge contactor to the lower fastcharge insulator assembly, and then remove the contactor from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Insulated Ratchet/torque wrench
    • External Torx E8

Install

  1. Position the fastcharge contactor to the lower fastcharge insulator assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the guide pins.
  2. Install the bolts (x3) that attach the fastcharge contactor to the lower fastcharge insulator assembly.
    5.5 Nm (4.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Insulated Ratchet/torque wrench
    • External Torx E8
  3. Install the negative DC link fastcharge busbar to the fastcharge contactor. See Busbar - Fast Charge Contactor To Direct Current Busbar - Negative (Remove and Replace).
  4. Install the positive DC link fastcharge busbar to the fastcharge contactor. See Busbar - Fast Charge Contactor To Direct Current Busbar - Positive (Remove and Replace).
  5. Install the positive inlet fastcharge busbar to the fastcharge contactor. See Busbar Fast Charge - Input - Positive (Remove and Replace).
  6. Install the negative inlet fastcharge busbar to the fastcharge contactor. See Busbar Fast Charge - Input - Negative (Remove and Replace).