2025-01-16

High Voltage Battery Assembly - High Voltage Battery - AWD - 3 Phase (Remove and Install)

Correction code 1601010501 FRT 4 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1936724-00-A - Universal Lift Pad Adapters
  • 1133787-00-A Key, Seat Belt Release, Model 3
  • 1020566-00-F ASY, Battery Table, Manual Lift
  • 1020566-99-A Top Plate, Battery Table, Manual Lift
  • 1129166-00-A Hoist, H-Frame EMEA
  • 1073363-00-A Gantry, Adjustable, Aluminum
  • 1134523-00-A Kit, Alignment Rods, Battery, Model 3
  • 1140311-00-A Lever Lock, HV Connector, Model 3
  • 1053600-00-B Drive Unit Pressure Test Fixture
  • 1130942-00-B Adapter, Coolant Reservoir Pressure Test
  • 1132185-00-B Kit, Coolant Leak Test Adapters, Model 3
  • 1133843-00-A Kit, Coolant Drain & Fill Adapters, M3
  • 1135762-00-A Kit, Svc Plug, Cooling Hose, Model 3
  • GSN-TL-000564 Kit, Battery Coolant Drain and Fill
  • 1026636-00-A Pack Enclosure Leak Tester, HV Battery
  • 1140501-00-A Pack Kit, Enclosure, Leak Test, HV Battery, Complete
  • 1144879-00-A Kit, Encl Leak Test Adapters, HV Battery
  • 1108272-00-B Cap, Logic Conn, Inv, 3DU

Torque Specifications

Table 1. Torque Specifications:High Voltage Battery Assembly - High Voltage Battery - AWD - 3 Phase (Remove and Install)
Description Torque Value Recommended Tools Reuse/Replace Notes
LH/RH middle/rear inner HV battery bolt.
66 Nm (48.7 lbs-ft)
  • 3/8 inch ratchet with rotary disc changeover RTCH-REV-3/8IN-72TEETH-L175MM ZEBRA
  • 16 mm deep socket
  • 3 in extension
 Reuse
LH /RH front inner HV battery bolts
136 Nm (100.3 lbs-ft)
  • Torx Plus EP20 socket
  • 1/2 inch reversible ratchet wrench with rotary disc reverse RTCH-REV-1/2IN-72TEETH-250MM ZEBRA
  • EXT, 1/2" DR, 6
 Reuse
Nut (X1) securing DCDC ground busbar to HV battery
9 Nm (6.6 lbs-ft)
  • Class 00 Electrical Protective Gloves
  • 13 mm socket
  • 4 in extension
  • RATCHET, 1/4" DR, M12, BARE TOOL
 Replace
Bolt (X1) securing front drive unit HV harness to front drive unit
10 Nm (7.4 lbs-ft)
  • 10 mm socket
  • Class 00 Electrical Protective Gloves
  • Electrical Protective Gloves
 Replace
Front drive unit ground strap bolt from HV battery
10 Nm (7.4 lbs-ft)
  • Ratcheting Combination wrench Flex head 10mm
 Reuse
Nut (X1) securing rear drive unit HV cable bracket to HV battery.
10 Nm (7.4 lbs-ft)
  • 10 mm socket
  • DRIVER KIT, 1/4" HEX, M12
 Reuse
Bolt securing LH/RH side of subframe to body
125 Nm (92.2 lbs-ft)
  • 21 mm socket
  • Cordless Ratchet/Impact Driver
 Reuse
Central bolts (X4) securing HV battery center ski cover
34 Nm (25.1 lbs-ft)
  • External Torx Plus EP14
  • Cordless Ratchet/Impact Driver
  • 3 in extension
 Reuse
Bolts securing LH/RH front support bracket to vehicle
110 Nm (81.1 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • 16 mm deep socket
  • 1/2 inch socket wrench hexagon short SKTWRNCH-1/2IN-SHORT-HEX-WS16 ZEBRA
 Reuse
LH /RH bolts securing HV battery to vehicle
35 Nm (25.8 lbs-ft)
  • 13 mm socket
  • Cordless Ratchet/Impact Driver
  • 3 in extension
 Reuse

Remove

  1. Remove the LH and RH rocker carrier. See ROCKER CARRIER - LEFT HAND (Remove and Replace).
  2. Remove the butyl patches that cover the LH and RH rocker access hole.
  3. Install lift pad adapters.
    • For EMEA only, install
    • For other regions, install Universal Lift Pad Adapters (1936724-00-A)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    DO NOT use any other lift pad adapters.
    Informational PurposesAn informational icon, calling your attention
    Note
    Outside of EMEA, Universal Lift Pad Adapters (1936724-00-A) replace . Discard any other versions of lift pad adapters.
    Informational PurposesAn informational icon, calling your attention
    Note
    In EMEA, the Universal Lift Pad Adapters are not yet available. Make sure to use the rubber Model Y lift pads on Model Y and the Model 3 lift pads on Model 3.

    Instructions for Universal Lift Pad Adapters:

    1. Depending on the lift type, install the correct thread adapter onto the lift adapter.
    2. Make sure the thread stop washer is installed and tightened to the bottom of the lift adapter. If the thread stop washer is not installed, do not continue using the lift adapter.
    3. Install the lift adapters onto the lift arms so that the black lift pad is toward the vehicle.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      Warning
      Make sure the adapter is install in the correct orientation.
    4. Position the lift arms so that the lift adapters align with the datum hole on the vehicle.
    5. Lift the lift arms to fully seat the lift pads into the vehicle.
    6. Make sure all 4 adapters are fully seated into the vehicle.
  4. Enable the Service Mode. See Service Mode.
  5. Unlock the gateway. See Gateway (Unlock).
  6. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Thermal > Coolant System > Start Thermal Fill/Drain > Run, and allow the routine to complete.
  7. Remove the 2nd row LH seat assembly. See 2ND ROW SEAT 5 SEATER - 60 (Remove and Replace).
  8. Remove the 2nd row RH seat assembly. See 2ND ROW SEAT 5 SEATER - 40 (Remove and Replace).
  9. Separate carpet perforation below LH front seat to access LH middle inner HV battery bolt.
  10. Remove LH middle inner HV battery bolt.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3/8 inch ratchet with rotary disc changeover RTCH-REV-3/8IN-72TEETH-L175MM ZEBRA
    • 16 mm deep socket
    • 3 in extension
  11. Separate carpet perforation below RH front seat to access RH middle inner HV battery bolt.
  12. Remove RH middle inner HV battery bolt.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3/8 inch ratchet with rotary disc changeover RTCH-REV-3/8IN-72TEETH-L175MM ZEBRA
    • 16 mm deep socket
    • 3 in extension
  13. Position air bag beneath rear cabin carpet to raise and allow access to rear inner HV battery bolts.
  14. Remove LH rear inner HV battery bolt.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3/8 inch ratchet with rotary disc changeover RTCH-REV-3/8IN-72TEETH-L175MM ZEBRA
    • 16 mm deep socket
    • 3 in extension
  15. Remove RH rear inner HV battery bolt.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3/8 inch ratchet with rotary disc changeover RTCH-REV-3/8IN-72TEETH-L175MM ZEBRA
    • 16 mm deep socket
    • 3 in extension
  16. Remove the console LH front side panel. See CONSOLE SIDE PANEL LEFT HAND (Remove and Replace).
  17. Fold LH front cabin carpet rearward.
  18. Remove foam plugs to access LH front inner HV battery bolts.
  19. Remove both LH and RH front inner HV battery bolts.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx Plus EP20 socket
    • 1/2 inch reversible ratchet wrench with rotary disc reverse RTCH-REV-1/2IN-72TEETH-250MM ZEBRA
    • EXT, 1/2" DR, 6
  20. Repeat steps 16through 19 for the RH side of vehicle.
  21. Disconnect the LV battery. See LV Power (Disconnect and Connect).
  22. Perform the Vehicle HV Disablement procedure. See Vehicle HV Disablement Procedure.
  23. Remove pyro disconnect from ancillary bay. See Pyro Disconnect - HV Battery (Remove and Replace).
  24. Inspect ancillary bay walls for damage.
    Informational PurposesAn informational icon, calling your attention
    Note
    Any dent or depression in the sealing surface that causes it to not be flat will result in a leak, any paint that comes off the ancillary bay wall, whether or not it sticks to the seal, will require enclosure leak test when reassembled, it can still be reused.
  25. Inspect ancillary bay cover seal to confirm it has no visual damage.
  26. Wipe ancillary bay cover with IPA to clean surface.
  27. Position ancillary bay cover to HV battery for installation.
  28. Remove HV insulating gloves.
  29. Remove nut securing DCDC ground busbar to HV battery.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Class 00 Electrical Protective Gloves
    • 13 mm socket
    • 4 in extension
    • RATCHET, 1/4" DR, M12, BARE TOOL
  30. Gently lift the DCDC ground busbar upwards.
  31. Close all four doors.
  32. Install lift pad adapters onto RH lift.
  33. Raise and support vehicle.
  34. Raise vehicle fully and lower lift onto locks.
  35. Remove front skid plate. See FRONT SKID PLATE (Remove and Replace).
  36. Inspect HV insulating gloves and Put on HV insulating gloves and leather over gloves.
  37. Disconnect AC compressor HV harness connector.
  38. Remove bolt securing front drive unit HV harness to front drive unit.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
    • Class 00 Electrical Protective Gloves
    • Electrical Protective Gloves
  39. Release front drive unit HV harness connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release red locking tab and rotate the release lever up to disengage the connector, do not force the release lever up, ensure the alignment tabs on the front drive unit header are not damaged.
  40. Release front drive unit HV harness from casting and move aside.
  41. Remove HV insulating gloves.
  42. Remove front drive unit ground strap bolt from HV battery.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Ratcheting Combination wrench Flex head 10mm
  43. Remove manifold tube from front of HV battery and plug HV battery. See TUBE (BATTERY) - FRONT MANIFOLD - RIGHT (Remove and Replace).
  44. Remove the rear stabilizer bar to subframe. See Rear Stabilizer Bar and Links - Stabar - Rear - 23.6MM X 3.5MM (Remove and Replace).
  45. Remove the rear skid plate. See High Voltage Battery Assembly - Skid Plate - Rear (Remove and Replace).
  46. Put on HV insulating gloves and leather over gloves.
  47. Remove nut securing rear drive unit HV cable bracket to HV battery.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
    • DRIVER KIT, 1/4" HEX, M12
  48. Disconnect rear drive unit HV cable from HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release locking tab and rotate the release lever up to disengage the connector, do not force the release lever up, ensure the alignment tabs on the rear drive unit header are not damaged.
  49. Remove HV insulating gloves.
  50. Perform a platter enclosure coolant drain. See Platter Enclosure Coolant (Drain and Refill) (Test/Adjust).
  51. Remove the LH rear shear plate. See REAR SUBFRAME SHEAR PLATE- FRONT - LEFT HAND (Remove and Replace).
  52. Hand tighten bolt securing LH side of subframe to body.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 21 mm socket
    • Cordless Ratchet/Impact Driver
  53. Remove the RH rear shear plate. See REAR SUBFRAME SHEAR PLATE- FRONT - LEFT HAND (Remove and Replace).
  54. Hand tighten bolt securing RH side of subframe to body.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 21 mm socket
    • Cordless Ratchet/Impact Driver
  55. Remove support stand from under vehicle.
  56. Place HV battery table into position and lower vehicle to support HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, line up table so center 4 bolts are accessible through opening in table, adjust final battery table position using adjustable caster jacks on table.
  57. Remove central bolts securing HV battery center ski cover.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • External Torx Plus EP14
    • Cordless Ratchet/Impact Driver
    • 3 in extension
  58. Remove bolts securing LH front support bracket to vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 16 mm deep socket
    • 1/2 inch socket wrench hexagon short SKTWRNCH-1/2IN-SHORT-HEX-WS16 ZEBRA
  59. Remove bolts securing RH front support bracket to vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 16 mm deep socket
    • 1/2 inch socket wrench hexagon short SKTWRNCH-1/2IN-SHORT-HEX-WS16 ZEBRA
  60. Remove LH bolts securing HV battery to vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
    • Cordless Ratchet/Impact Driver
    • 3 in extension
  61. Remove RH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
    • Cordless Ratchet/Impact Driver
    • 3 in extension
  62. Raise vehicle free of HV battery.
  63. Remove battery from under vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance.
  64. Remove penthouse engagement seal from HV battery pack.
    Informational PurposesAn informational icon, calling your attention
    Note
    Discard anytime HV battery is removed from vehicle.
  65. Use the gantry and H-frame hoist to lift the HV battery from the manual lift battery table.
  66. Use the gantry and H-frame hoist to lower the HV battery into the shipping container.
  67. Remove the logic cap from old battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Please make sure correctly fasten the HV battery pack to the crate before shipping.

Install

  1. Install penthouse engagement seal onto HV battery pack.
    Informational PurposesAn informational icon, calling your attention
    Note
    This seal is a one time use item and should be replaced each time a HV battery pack is removed from vehicle or installed onto a new HV battery pack if not equipped.
  2. Install HV battery alignment rods.
  3. Position HV battery under vehicle.
  4. Loosely install RH and LH bolts securing HV battery to vehicle hand tight.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
    • Cordless Ratchet/Impact Driver
    • 3 in extension
  5. Remove HV battery alignment rods.
  6. Install LH and RH rear inner HV battery bolt hand tight.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Class 00 Electrical Protective Gloves
    • 13 mm socket
    • 4 in extension
    • RATCHET, 1/4" DR, M12, BARE TOOL
  7. Install LH and RH middle inner HV battery bolt hand tight.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Class 00 Electrical Protective Gloves
    • 13 mm socket
    • 4 in extension
    • RATCHET, 1/4" DR, M12, BARE TOOL
  8. Install both LH and RH front inner HV battery bolts hand tight.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx Plus EP20 socket
    • 1/2 inch reversible ratchet wrench with rotary disc reverse RTCH-REV-1/2IN-72TEETH-250MM ZEBRA
    • EXT, 1/2" DR, 6
  9. Set bolts securing RH and LH front support bracket to vehicle with cordless impact
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 16 mm deep socket
    • 1/2 inch socket wrench hexagon short SKTWRNCH-1/2IN-SHORT-HEX-WS16 ZEBRA
  10. Set central bolts securing HV battery center ski cover with cordless impact.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • External Torx Plus EP14
    • Cordless Ratchet/Impact Driver
    • 3 in extension
  11. Lower vehicle onto pack completely.
  12. Torque RH and LH bolts securing HV battery to vehicle.
    35 Nm (25.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
    • Cordless Ratchet/Impact Driver
    • 3 in extension
  13. Torque bolts securing RH and LH front support bracket to vehicle.
    110 Nm (81.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 16 mm deep socket
    • 1/2 inch socket wrench hexagon short SKTWRNCH-1/2IN-SHORT-HEX-WS16 ZEBRA
  14. Torque central bolts securing HV battery through center ski cover.
    34 Nm (25.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • External Torx Plus EP14
    • Cordless Ratchet/Impact Driver
    • 3 in extension
  15. With assistance, raise vehicle and lower onto locks, then remove battery table from under vehicle.
  16. Position support stand to support front section of rear subframe.
  17. Remove bolt securing LH and RH side of rear subframe to body.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 21 mm socket
    • Cordless Ratchet/Impact Driver
  18. Install the LH and RH rear shear plate. See REAR SUBFRAME SHEAR PLATE- FRONT - LEFT HAND (Remove and Replace).
  19. Install clips securing coolant hoses to LH shear plate.
  20. Position coolant drain underneath RH rear of HV battery.
  21. Install clip securing coolant hoses to RH shear plate.
  22. Remove hose plugs and connect coolant outlet hose to rear return hose.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull test to verify hoses are fully engaged. If the coolant loss is greater then 1L, vacuum fill will be required. See Cooling System - Vacuum Refill.
  23. Position coolant drain container under LH rear of vehicle.
  24. Remove plugs and connect rear drive unit inverter inlet hose to rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull test to verify hoses are fully engaged. If the coolant loss is greater then 1L, vacuum fill will be required. See Cooling System - Vacuum Refill.
  25. Connect LH coolant hose to rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull test to verify hoses are fully engaged. If the coolant loss is greater then 1L, vacuum fill will be required. See Cooling System - Vacuum Refill.
  26. Remove coolant drain container from underneath vehicle.
  27. Put on HV insulating gloves and leather over gloves.
  28. Connect rear drive unit HV cable to HV battery.
  29. Install nut securing rear drive unit HV cable bracket to HV battery.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
    • Class 00 Electrical Protective Gloves
    • Electrical Protective Gloves
  30. Remove HV insulating gloves.
  31. Install the rear skid plate. See High Voltage Battery Assembly - Skid Plate - Rear (Remove and Replace).
  32. Install the rear stabilizer bar to subframe. See Rear Stabilizer Bar and Links - Stabar - Rear - 23.6MM X 3.5MM (Remove and Replace).
  33. Position coolant drain container underneath front of HV battery.
  34. Install manifold tube from front of HV battery. See TUBE (BATTERY) - FRONT MANIFOLD - RIGHT (Remove and Replace).
  35. Position coolant drain container underneath LH front of HV battery.
  36. Connect HV battery front manifold coolant hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Remove plugs, Perform push-pull test to verify hoses are fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill
  37. Install HV battery front manifold hose clip to body.
  38. Connect HV battery coolant return hose.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull test to verify hoses are fully engaged. If the coolant loss is greater then 1L, vacuum fill will be required. See Cooling System - Vacuum Refill.
  39. Position coolant drain container underneath RH front of HV battery.
  40. Connect front drive unit inverter inlet hose to rear powertrain return hose
    Perform push-pull test to verify hoses are fully engaged. If the coolant loss is greater then 1L, vacuum fill will be required. See Cooling System - Vacuum Refill.
  41. Connect powertrain supply hose.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull test to verify hoses are fully engaged. If the coolant loss is greater then 1L, vacuum fill will be required. See Cooling System - Vacuum Refill.
  42. Remove coolant drain container from underneath vehicle.
  43. Put on HV insulating gloves and leather over gloves.
  44. Connect AC compressor HV harness connector.
  45. lnstall front drive unit HV harness to casting.
  46. Install front drive unit HV harness connector to front drive unit.
  47. Install bolt securing front drive unit HV harness to front drive unit.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
    • Class 00 Electrical Protective Gloves
    • Electrical Protective Gloves
  48. Remove HV insulating gloves.
  49. Install front drive unit ground strap and bolt to HV battery.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Ratcheting Combination wrench Flex head 10mm
  50. Install front skid plate. See FRONT SKID PLATE (Remove and Replace).
  51. Move rack arms away from vehicle。
  52. Install butyl patches onto LH and RH rocker access holes.
  53. Install the LH and RH rocker carrier. See ROCKER CARRIER - LEFT HAND (Remove and Replace).
  54. Install pyro disconnect to ancillary bay. See Pyro Disconnect - HV Battery (Remove and Replace).
  55. Perform the Vehicle HV Disablement procedure. See Vehicle HV Disablement Procedure.
  56. Perform a cooling system vacuum refill. See Cooling System - Vacuum Refill.
  57. Connect the LV battery. See LV Power (Disconnect and Connect).
  58. Unlock the gateway. See Gateway (Unlock).
  59. Select Stop Thermal Fill/Drain > Run, and allow the routine to complete.
  60. Select Coolant Purge Start > Run, and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in Drive, shifting the vehicle into Drive will stop this routine. The test will last approximately 10 mins. The test will vary speeds from 3500-6500 RPM (idle speed = ~1500 RPM) and actuate the valve between series and parallel. If speed hovers at 7000 RPM, it indicates the pump is air locked, perform the vacuum fill again. Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle.
  61. Inspect the coolant level and top off as necessary, and then install the coolant bottle cap.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the coolant level is at the "Max" line.
  62. Torque both RH forward HV battery bolts.
    136 Nm (100.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx Plus EP20 socket
    • 1/2 inch reversible ratchet wrench with rotary disc reverse RTCH-REV-1/2IN-72TEETH-250MM ZEBRA
    • EXT, 1/2" DR, 6
  63. Install RH front cabin carpet support access plug.
  64. Fold RH front main cabin carpet back to original position.
  65. Install the console RH front side panel. See CONSOLE SIDE PANEL LEFT HAND (Remove and Replace).
  66. Repeat step 62 through for LH side of the vehicle.
  67. Torque LH and RH rear inner HV battery bolt.
    66 Nm (48.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3/8 inch ratchet with rotary disc changeover RTCH-REV-3/8IN-72TEETH-L175MM ZEBRA
    • 16 mm deep socket
    • 3 in extension
  68. Remove air bag from between rear cabin carpet and body.
  69. Torque LH and RH middle inner HV battery bolt.
    66 Nm (48.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3/8 inch ratchet with rotary disc changeover RTCH-REV-3/8IN-72TEETH-L175MM ZEBRA
    • 16 mm deep socket
    • 3 in extension
  70. Fold LH and RH side of rear main carpet to its original position.
  71. Install the 2nd row RH seat assembly. See 2ND ROW SEAT 5 SEATER - 40 (Remove and Replace).
  72. Install the 2nd row LH seat assembly. See 2ND ROW SEAT 5 SEATER - 60 (Remove and Replace).
  73. Inspect the coolant level and top off as necessary, and then install the coolant bottle cap.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the coolant level is at the "Max" line.
  74. Exist the Service Mode. See Service Mode.
  75. Install the HEPA filter assembly. See SERVICE KIT - HEPA AND CARBON FILTERS (Remove and Replace).
  76. Install the rear aero shield panel. See Underhood Apron - Rear (Remove and Replace).
  77. Remove the vehicle from the 2 post lift. See Raise Vehicle - 2 Stands.