2025-03-12

Cover - Module 2 To Pyrofuse - High Voltage Battery (Remove and Replace)

Correction code 1630010502 FRT 2.28 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.

Remove

  1. Remove the power conversion system. See PCS Assembly (Remove and Install).
  2. Secure suction cups to PCS, and then Lift PCS up and out of ancillary bay area and remove from vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Lightly tilt rear of PCS upward then lift out to remove, inspect any missing insulators under PCS,install any missing insulators before continuing to next step, visually inspect area for any coolant residue, clean with shop towel if necessary.
  3. Remove the insulator cap from the HV battery shunt busbar nut.
  4. Release the clips (x3) that attach the HV battery shunt busbar cover to the HV battery shunt busbar, and then remove the cover from the busbar.

Install

  1. Fasten the clips (x3) that attach the HV battery shunt busbar cover to the HV battery shunt busbar.
  2. Install the insulator cap to the HV battery shunt busbar nut.
  3. Install the power conversion system. See PCS Assembly (Remove and Install).