2025-10-02

Harness - Rear Door- LH (Model Y Standard) (Remove and Install)

Correction code NEW NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.NOTE: See Ergonomic Precautionsfor safe and healthy working practices.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.
  • 2025-10-01: Released new procedure.

Remove

  1. Open LH front door
  2. Lower LH front window
  3. Run ODIN routine
  4. Open hood
  5. Open LH rear door
  6. Lower LH rear window
  7. Remove bolts securing LH rear door panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 6 Nm
  8. Position inflatable air bag between door trim and door
  9. Remove LH rear door trim from LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 2x guide pins, Inflate airbag to release all door trim clips, then remove top portion from door seal
  10. Disconnect door harness from LH rear door trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 2x clips
  11. Release inner belt seal from LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Pull up to release seal
  12. Remove plugs in door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  13. Connect window switch special tool to LH rear door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  14. Close LH rear door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not close door with window in this position
  15. Raise LH rear window for access to regulator isolator clamp bolts
  16. Remove bolts securing window glass to regulator isolator clamps from LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  17. Remove window glass from LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  18. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  19. Remove HEPA filter or big basin
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle configuration may vary, W/ HEPA: 2x bolts, 10mm, 10 Nm, Pivot rear edge up past brake reservoir then lift up to clear frunk assembly, W/O HEPA: 2x bolts, 10mm, 10 Nm, 14x clips, Fold rear lip of base frunk forward to access forward cowl clips, Lift cowl clips to release basin bracket
  20. Disconnect LV battery and first responder loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  21. Disconnect LH rear window motor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab, then release connector body
  22. Disconnect LH rear door pressure sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull back on locking tab, then release connector body
  23. Remove manual latch release cable from LH rear window regulator panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  24. Release clips securing door harness to closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  25. Remove regulator rail fasteners plugs
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  26. Remove bolts regulator rail fasteners from door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm
  27. Remove bolts securing window regulator to door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 8mm, 4.5 Nm
  28. Remove window module assembly from LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, Lift up slightly to release datums from door then swing out lower section of closeout panel assembly to remove, Window regulator and closeout panel come out as one piece
  29. Disconnect LH rear outer door handle connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull to disengage locking tab, Pull again to release connector body
  30. Disconnect LH rear door latch connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab, then release connector
  31. Release harnesses clips securing from LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips
  32. Release grommet connector then remove LH rear door harness from B-pillar area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x clips, 1x grommet, Pry at both the top and then the bottom of rear door harness grommet while pulling away from B-pillar to release door harness
  33. Remove rubber grommet from LH rear door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet, Pull grommet through LH rear door assembly from within door

Install

  1. Install rubber grommet to LH rear door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet, Ensure the seal is all the way through
  2. Install LH rear door harness connector to B-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x clips, 1x grommet, Verify seal is fully seated around white clip prior to installation, Press LH rear door harness connector to body harness connector, Hold body harness connector in place till audible click is heard, Gently pull body harness connector to ensure its secure, Ensure door harness grommet is seated to B-pillar
  3. Fasten harness clips to LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips
  4. Connect LH rear door latch connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector, then engage locking tab
  5. Connect LH rear outer door handle connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector, then engage locking tab
  6. Install window module assembly to LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, Slide window regulator rail up against inside of door and closeout panel outside
  7. Install bolts securing window regulator panel to LH rear door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 8mm, 4.5 Nm
  8. Install window regulator rail bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm
  9. Install regulator rail fasteners plugs
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  10. Install clips securing door harness to closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  11. Connect LH rear pressure sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector, then engage locking tab
  12. Connect rear window motor harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector, Then engage locking tab
  13. Install manual latch release cable to window regulator panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  14. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  15. Install HEPA filter or big basin
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle configuration may vary, W/ HEPA: 2x bolts, 10mm, 10 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, W/O HEPA: 2x bolts, 10mm, 10 Nm, 14x clips, Secure basin fasteners then install basin cowl, Fold rear flap of base frunk back to access front row of clips to cowl, Replace any missing or damaged clips, Do not pinch washer line in between big basin and body
  16. Close hood
  17. Install window glass to LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  18. Install bolts securing window glass to regulator isolator clamps
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm, Make sure guide blocks are not bottomed out on the regulator, this will allow for adjustment if needed
  19. Lower window fully
  20. Install inner belt seal onto LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Push down to secure
  21. Release LH rear door latch via emergency release cable
    Informational PurposesAn informational icon, calling your attention
    Note
    Via emergency release cable
  22. Raise LH rear door window
  23. Close LH rear door
  24. Check LH rear window gap and flush
    Informational PurposesAn informational icon, calling your attention
    Note
    Readjust if necessary, Suggest assistance during adjustmentGap 8.0 ±1.75 mmFlush 0.0 ±2.0 mm
  25. Open LH rear door
  26. Close LH rear door latch to allow window height adjustment
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not close door with window fully raised, as upper bright trim will be damaged
  27. Adjust glass for access to regulator guide blocks
  28. Loosen bolts securing window glass to regulator guide blocks
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm, Do not remove bolts, Loosen bolts enough to maintain tension
  29. Adjust leading edge of moving glass to achieve desired specification
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hex bolt, 5mm, Use a 5mm hex socket to adjust the friction pad to tilt the glass inboard or outboard, Turn clockwise to achieve outboard adjustments and turn counter clockwise to achieve inboard adjustments
  30. Adjust trailing edge of moving glass to achieve desired specification
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hex bolt, 5mm, Use a 5mm hex socket to adjust the friction pad to tilt the glass inboard or outboard, Turn clockwise to achieve outboard adjustments and turn counter clockwise to achieve inboard adjustments
  31. Adjust moving glass to achieve desired position, Hand tighten bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  32. Release LH rear door latch via emergency release cable
    Informational PurposesAn informational icon, calling your attention
    Note
    Via emergency release cable
  33. Close LH rear door
  34. Check LH rear window gap and flush
    Informational PurposesAn informational icon, calling your attention
    Note
    Readjust if necessary, Suggest assistance during adjustmentGap 8.0 ±1.75 mmFlush 0.0 ±2.0 mm
  35. Open LH rear door
  36. Close LH rear door latch to allow window height adjustment
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not close door with window fully raised, as upper bright trim will be damaged
  37. Adjust glass for access to regulator guide blocks
  38. Torque bolts securing window glass to regulator guide blocks
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  39. Install plugs in door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  40. Release LH rear door latch via emergency release cable
    Informational PurposesAn informational icon, calling your attention
    Note
    Via emergency release cable
  41. Lower window fully
  42. Disconnect window switch special tool to LH rear door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  43. Connect door harness to LH rear door trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 2x clips
  44. Install LH rear door trim to LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 2x guide pins, Slide top portion of door trim into door seal first, then swing bottom into place, Ensure all clips are seated, If any clips are damaged, Please replace them
  45. Install bolts securing door panel to LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 6 Nm
  46. Raise LH rear window
  47. Close LH rear door
  48. Run ODIN routine
  49. Run ODIN routine
  50. Run ODIN routine
  51. Raise LH front window
  52. Close LH front door