2025-11-20

Aero Seal - Front Lightbar (Remove and Replace)

Correction code 1740010402 FRT 0.42 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2025-11-20: Added note and image for aero seal position over leading edge of underhood storage unit.
  • 2025-11-20: Added step for correct placement of aero seal.

Remove

  1. Open the hood.
  2. Remove the aero seal from the lightbar.
  3. Remove the residual adhesive.
  4. Use IPA wipes to clean the adhered surfaces on the lightbar, and allow 1 minute to dry.

Install

  1. Position the aero seal onto the lightbar.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not install the seal in the wrong direction.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure both ends and the front side of the aero seal align with the lightbar.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the aero seal is positioned over the underhood storage unit leading edge.
    Figure 1. Aero seal positioned over leading edge
  2. Use masking tapes to assist in keeping the aero seal in position.
    Informational PurposesAn informational icon, calling your attention
    Note
    Double check the alignment position after applying the masking tape. Adjust the alignment position if needed. Ensure the aero seal does not have any position changes.
  3. Slowly peel the aero seal backing release paper and stick the aero seal to the lightbar.
    Informational PurposesAn informational icon, calling your attention
    Note
    Keep pressing the aero seal down to adhere it onto the lightbar during peeling.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the release paper is difficult to pass through the masking tape, use a hook to help thread the release paper through the masking tape.
  4. Fully press the aero seal to ensure it is completed adhered to the lightbar.
  5. Remove the masking tapes.
  6. Use a plastic trim tool to position the aero seal of the front lightbar over the leading edge of the underhood storage unit.
  7. Close the hood.