2026-10-09

Brake Pedal - Base (Remove and Replace)

Correction code 3325010102 FRT 3.18 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2026-10-09: Added the pedal travel sensor calibration routine.
  • 2026-08-26: Removed steps to remove and install the float wing assembly.

Torque Specifications

Table 1. Torque Specifications:Brake Pedal - Base (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Accelerator pedal bolt
7 Nm (5.2 lbs-ft)
  • Torx T30 socket
 Reuse
Bolts (x5) securing brake pedal assembly
16.5 Nm (12.2 lbs-ft)
  • 13 mm deep socket
 Replace

Remove

  1. Remove cross car beam from vehicle. See Beam - Cross Car (Remove and Replace).
    Note
    During removal, certain steps require extra care. See the animation(s) for detailed guidance.
  2. Slide pedal downwards to remove accelerator pedal.
    Tip
    Use of the following tool(s) is recommended:
    • Torx T30 socket
  3. Remove cotter clip from clevis pin on brake pedal assembly.
  4. Remove clevis pin from brake pedal assembly.
  5. Remove brake pedal assembly.
    Tip
    Use of the following tool(s) is recommended:
    • 13 mm deep socket

Install

  1. Install brake pedal assembly.
    16.5 Nm (12.2 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • 13 mm deep socket
  2. Align brake pedal to iBooster rod and install clevis pin to brake pedal assembly.
  3. Install cotter pin onto clevis pin clip on brake pedal assembly.
  4. Install accelerator pedal assembly.
    7 Nm (5.2 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • Torx T30 socket
  5. Install cross car beam to vehicle. See Beam - Cross Car (Remove and Replace).
  6. Install the coolant bottle cap.
  7. Connect a laptop with Toolbox 3 to the vehicle. See Toolbox (Connect and Disconnect).
  8. In Toolbox, click the Actions tab, type "PROC_RCU_CALIBRATE-PEDAL-TRAVEL-SENSOR" into the search field, and select PROC_RCU_CALIBRATE-PEDAL-TRAVEL-SENSORvia Toolbox:(link), then click Run to allow the routine to complete.
  9. Tap Chassis > Brakes > Brake Stiffness Test > UNBURNISHED > Run, and allow the routine to complete.
  10. Disconnect the laptop from the vehicle.
  11. Exit Service Mode. See Service Mode.
  12. Move both front seats to original position.
  13. Raise LH front window and close LH front door.