2025-09-19

AC Charge Port Latch Stick - GB (Remove and Replace)

Correction code 44010102302 FRT 0.72 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.NOTE: See Ergonomic Precautionsfor safe and healthy working practices.

Remove

  1. Remove the charge port assembly. See Charge Port (GB/T Charging Standard) (Remove and Replace).
  2. Remove HV insulating gloves.
  3. Pull and hold the manual release cable to release the actuator.
  4. Remove the screws (x2) that attach the actuator to the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • SET, 1/2" CUT BIT. (78 PCS DOUBLE END MINI RATCHET)
    • RATCHET, 1/4" DR, M12, BARE TOOL
    • Class 0 Electrical Protective Gloves
    • Torx T20 socket
  5. Turn over 30 degrees to take out the actuator from the charge port assembly.
  6. Remove and discard the DC latch stick O-ring from charge port assembly.
  7. Rotate to release the AC charge port latch stick from the actuator.

Install

  1. Apply efficient amount of lubricant to the latch stick and O-ring.
  2. Rotate to install the AC charge port latch stick to the actuator.
  3. Install a new DC latch stick O-ring (1099100-02-A) onto the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not damage the O-ring.
  4. Position the actuator onto the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently push the actuator to make sure that there is no gap between the actuator and the charge port.
  5. Install the screws (x2) that attach the actuator to the charge port assembly.
    3.3 Nm (2.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • SET, 1/2" CUT BIT. (78 PCS DOUBLE END MINI RATCHET)
    • RATCHET, 1/4" DR, M12, BARE TOOL
    • Class 0 Electrical Protective Gloves
    • Torx T20 socket
  6. Put on the HV insulating gloves and leather over gloves.
  7. Install the charge port assembly. See Charge Port (GB/T Charging Standard) (Remove and Replace).