2025-10-02

Harness - Front Harness (Model Y Standard) (Remove and Install)

Correction code NEW NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.NOTE: See Ergonomic Precautionsfor safe and healthy working practices.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.
  • 2025-10-01: Released new procedure.

Remove

  1. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure vehicle is not charging, Remove charging cable if it's plugged in
  2. Open all four doors
  3. Lower all four windows
  4. Open hood
  5. Move LH front seat forward
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust seat back if needed to avoid contacting headliner
  6. Remove LH front seat rear bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, TP45, 33.5 Nm, Discard patch bolts after removal
  7. Move LH front seat backward
  8. Remove LH front seat front bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, TP45, 33.5 Nm, Discard patch bolts after removal
  9. Move RH front seat forward
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust seatback if needed to avoid contacting headliner
  10. Remove RH front seat rear bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, TP45, 33.5 Nm, Discard patch bolts after removal
  11. Move RH front seat backward
  12. Remove RH front seat front bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, TP45, 33.5 Nm, Discard patch bolts after removal
  13. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  14. Remove HEPA filter or big basin
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle configuration may vary, W/ HEPA: 2x bolts, 10mm, 10 Nm, Pivot rear edge up past brake reservoir then lift up to clear frunk assembly, W/O HEPA: 2x bolts, 10mm, 10 Nm, 14x clips, Fold rear lip of base frunk forward to access forward cowl clips, Lift cowl clips to release basin bracket
  15. Disconnect LV battery and first responder loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  16. Partially remove LH front primary door seal from body
  17. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x guide tabs
  18. Remove LH lower A pillar trim from body
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips,4x guide tabs, 1x push clip, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  19. Release LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x magnets, 2x datums, Cover is attached to carpet
  20. Release OBD port from footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Press black tabs to unlock then push upwards out of footwell cover
  21. Remove LH knee air bag bolt covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  22. Remove bolts securing LH knee air bag
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP10, 8.5 Nm, Discard after removal
  23. Remove LH knee air bag assembly from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Peel back plastic film, Release airbag connector by pulling back both white tabs simultaneously, Avoid straining harness, Only one tab visible in image matching tab is on opposite side
  24. Pull LH front seat harness from under LH front cabin carpet
  25. Release LH front seat harness from sill trim clips
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  26. Tilt LH front seat backward
    Informational PurposesAn informational icon, calling your attention
    Note
    It is not necessary to disconnect LH seat harness from body controller
  27. Remove center console LH front side panel
    Informational PurposesAn informational icon, calling your attention
    Note
    17x clips, 2x datums, Maneuver around KAB cover to prevent damage
  28. Remove LH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  29. Partially release RH front primary door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    For remove RH IP end cap, RH lower A pillar trim, RH front B pillar trim
  30. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x guide tabs
  31. Remove RH lower A pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 4x guide tabs, 1x push clip, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  32. Release front RH cabin carpet cover from RH knee air bag cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x magnets, 2x datums
  33. Remove RH knee air bag bolt covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  34. Remove RH knee air bag bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP10, 8.5 Nm, Discard bolts after removal
  35. Remove RH knee air bag assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x air bag connector, 1x connector, Peel back plastic film, Release by pulling back both white tabs simutaneously, Avoid straining harness, Only one tab visible in image matching tab is on opposite side
  36. Disconnect glove box USB cable from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab then release connector
  37. Remove clip securing passenger footwell duct to glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  38. Release IP harness from glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    1x harness guide
  39. Remove screws securing glove box assembly from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2.3 Nm
  40. Remove glove box assembly from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 3x datums
  41. Disconnect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Some vehicles may not be equipped with glove box lamp
  42. Remove clip securing passenger footwell duct from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  43. Remove passenger footwell duct from HVAC module
  44. Release RH front seat harness from sill trim clips
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  45. Pull RH front seat harness from under RH front cabin carpet
  46. Tilt RH front seat backward
    Informational PurposesAn informational icon, calling your attention
    Note
    It is not necessary to disconnect RH seat harness from body controller
  47. Remove center console RH front side panel
    Informational PurposesAn informational icon, calling your attention
    Note
    18x clips, 2x datums
  48. Run ODIN routine
  49. Disconnect RH wiper arm hose from cowl fitting
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose connector, Pull away from rubber hose connector to release
  50. Remove RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  51. Remove RH wiper arm nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm
  52. Remove RH wiper arm and blade
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently rock wiper arm to release from splines, If wiper arm does not release from splines with minimal effort switch to wiper arm removal tool, Do not apply excess force to wiper arm
  53. Disconnect LH wiper arm hose from cowl fitting
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose connector, Pull away from rubber hose connector to release
  54. Remove LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  55. Remove LH wiper arm nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm
  56. Remove LH wiper arm and blade
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently rock wiper arm to release from splines, If wiper arm does not release from splines with minimal effort switch to wiper arm removal tool, Do not apply excess force to wiper arm
  57. Disconnect washer hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x quick connector, Unlock black tab then separate hose
  58. Remove cowl screen side retaining clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  59. Remove cowl screen
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x retaining clips, Pull away at upper edge of cowl screen to release
  60. Remove bolts securing wiper module to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  61. Remove wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x stud
  62. Remove air intake duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x P-Nuts, 13mm, No torque spec, Unscrew P-Nuts until released from stud, Release P-Clamp from strut brace
  63. Disconnect front main harness from windshield heater grid
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Release locking tab
  64. Disconnect front main harness from LH of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Release locking tabs
  65. Release front main harness from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  66. Disconnect front main harness from RH of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Release locking tabs
  67. Release front main harness ground on RH A-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  68. Disconnect frunk harness power connector from RH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J1, Release locking tab
  69. Disconnect front main harness frunk connector from RH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J6
  70. Release front main harness from RH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Release locking tab
  71. Disconnect front main harness DCDC power cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  72. Release front main harness DCDC power cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hook
  73. Release RH interior section of front main harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet, Release grommet from under hood then feed harness out of cabin, Ensure harness does not snag surrounding components
  74. Release front main harness from RH footwell
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  75. Disconnect accelerator pedal connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  76. Release front main harness from pedal area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  77. Release front main harness from LH footwell
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  78. Release front main harness ground on LH A-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  79. Disconnect front main harness power connector from LH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J1, Release locking tab
  80. Disconnect front main harness frunk connector from LH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J6
  81. Disconnect front main harness from LH body harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector X909
  82. Release front main harness from LH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  83. Release LH interior section of front main harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet, Release grommet from under hood then feed harness out of cabin, Ensure harness does not snag surrounding components
  84. Release clip supermanifold harness from body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x tree clip
  85. Disconnect supermanifold harness connector from front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  86. Remove bolts securing front controller shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8.5 Nm
  87. Remove front controller shield from vehicle
  88. Disconnect front controller connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors, Release locking tabs
  89. Release fasteners securing front main harness guide to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 8mm, 6 Nm, Discard after removal
  90. Release harness guide from front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x temp set clip, Pivot harness guide slightly forward and up to release
  91. Remove ground strap from front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  92. Release power cable from front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x tree clip
  93. Remove front controller ground strap bolt from body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, Discard self-tapping tri-lobular bolt if present, Standard bolt may be reused
  94. Release positive jump post
    Informational PurposesAn informational icon, calling your attention
    Note
    1x stud, E5, 8 Nm, Remove jump post cap to access
  95. Disconnect brake fluid level sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull red tab to disengage lock, Pull again to release connector
  96. Disconnect DPB assembly harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  97. Disconnect washer level sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  98. Disconnect washer fluid pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  99. Release harness from washer bottle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 4x guide clips
  100. Remove steering gear harness clips from frunk support beam
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  101. Disconnect upper steering gear connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tabs
  102. Disconnect lower steering gear connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tabs
  103. Release steering gear section of front main harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Lay harness aside
  104. Release clip securing radiator inlet hose to harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  105. Release inline bracket clips from LH front body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  106. Release washer hose from LH front body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  107. Disconnect HVIL connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull red tab to disengage lock, Pull tab again to release connector
  108. Remove ground strap from AC compressor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 6 Nm
  109. Disconnect HCU connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release red locking tab, Press black release tab then rotate lever upward to remove
  110. Release HCU connector harness clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  111. Release front main harness ground on RH shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, Discard self tapping tri-lobular bolt if present
  112. Disconnect front main harness ground connector on RH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  113. Release front main harness ground on LH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, Discard self tapping tri-lobular bolt if present
  114. Disconnect front main harness ground connector on LH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  115. Remove RH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Use tool to gently pull the center wheel cap to release the clips, Wheels may be equipped with different caps
  116. Loosen RH front wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  117. Remove LH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Use tool to gently pull the center wheel cap to release the clips, Wheels may be equipped with different caps
  118. Loosen LH front wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  119. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  120. Remove LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  121. Remove RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  122. Remove LH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 11x clips, 1x tab, 1x datum, Release from front end of garnish then work towards rear, Release tab from rocker panel
  123. Remove bolt securing LH front wheel liner to skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  124. Remove clips securing LH front wheel liner to body
    Informational PurposesAn informational icon, calling your attention
    Note
    15x push clips, 2x push nuts
  125. Remove LH front wheel liner
  126. Remove RH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T30, 2 Nm, 11x clips, 1x tab, 1x datum, Release from front end of garnish and work your way outward towards rear ends, then release tab
  127. Remove bolt securing RH front wheel liner to skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  128. Remove clips securing RH front wheel liner to body
    Informational PurposesAn informational icon, calling your attention
    Note
    15x push clips, 2x push nuts
  129. Remove RH front wheel liner
  130. Disconnect superhorn connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  131. Disconnect RH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  132. Disconnect front fascia harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tabs
  133. Release front main harness from RH of front end module
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Connectors may clip to headlamp or bracket depending on vehicle configuration
  134. Release front main harness from RH crush can
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  135. Disconnect RH front wheel speed sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  136. Release front main harness from RH front wheel well
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  137. Disconect FEM bracket RH crash accelerometer sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
  138. Disconnect RH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
  139. Release front main harness from RH of FEM
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  140. Release front main harness from RH FEM bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  141. Disconnect front main harness from RH side repeater camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tabs
  142. Release front main harness from RH fender support
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  143. Push RH side front harness through RH shock tower closeout panel
  144. Disconnect cooling fan connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  145. Disconnect LH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab
  146. Release front main harness from LH crush can
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  147. Release front main harness from LH of FEM
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  148. Release front main harness from LH wheel well
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  149. Disconnect LH front wheel speed sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  150. Disconect FEM bracket LH crash accelerometer sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
  151. Disconnect LH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
  152. Release front main harness from LH FEM bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  153. Disconnect front main harness from LH side repeater camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tabs
  154. Release front main harness from LH fender support
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  155. Push LH side front harness through LH shock tower closeout panel
  156. Release RH section of front main harness from body
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips
  157. Release LH section of front main harness from body
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  158. Remove front main harness from vehicle

Install

  1. Position front main harness into vehicle for installation
  2. Secure LH section of front main harness to body
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  3. Secure RH section of front main harness to body
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips
  4. Route LH interior section of front main harness into cabin
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure grommet orientation is correct
  5. Route RH interior section of front main harness into cabin
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure grommet orientation is correct
  6. Connect front main harness to windshield heater grid
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Engage locking tab
  7. Route LH section of front main harness through LH shock tower closeout panel
  8. Secure front main harness to LH fender support
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  9. Connect front main harness to LH side repeater camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  10. Route front main harness through LH FEM bracket
  11. Secure front main harness to LH FEM bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  12. Connect washer fluid pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  13. Secure harness to washer bottle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 4x guide clips
  14. Connect washer level sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  15. Connect LH FEM crash sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  16. Secure front main harness to LH crush can
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  17. Secure front main harness to LH of FEM
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  18. Connect LH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  19. Secure front main harness to LH wheel well
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  20. Connect LH front wheel speed sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  21. Connect LH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  22. Connect cooling fan connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  23. Route front main harness through RH shock tower closeout panel
  24. Secure front main harness to RH fender support
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  25. Connect front main harness to RH side repeater camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  26. Route front main harness through RH FEM bracket
  27. Secure front main harness to RH FEM bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  28. Connect RH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  29. Connect RH FEM bracket crash sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  30. Secure front main harness to RH of FEM
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  31. Secure front main harness to RH crush can
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  32. Secure front main harness to RH wheel well
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  33. Connect RH front wheel speed sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Engage locking tab
  34. Secure front main harness to RH of front end module
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Connectors may clip to headlamp or bracket depending on vehicle configuration
  35. Connect front fascia harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  36. Connect RH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  37. Connect superhorn connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Engage locking tab
  38. Secure inline bracket to LH front body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  39. Secure washer hose to LH front body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  40. Secure radiator inlet hose to front main harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  41. Secure steering gear harness to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  42. Secure steering gear harness clips to frunk support beam
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  43. Connect lower steering gear connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  44. Connect upper steering gear connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  45. Connect front main harness ground connector on LH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  46. Secure front main harness ground on LH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, Install new self tapping tri-lobular bolt
  47. Connect front main harness ground connector on RH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  48. Secure front main harness ground on RH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, Install new self tapping tri-lobular bolt
  49. Install AC compressor ground
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 7 Nm
  50. Connect HVIL connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  51. Connect HCU connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Rotate lever downward, secure red locking tab
  52. Secure front main harness to HCU bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  53. Connect brake fluid level sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  54. Connect DPB assembly harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  55. Position harness guide to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x temp set clip, Pivot harness guide upwards and back to secure
  56. Secure harness guide to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 8mm, 6 Nm, Install new bolts
  57. Secure ground strap to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  58. Secure 12V positive cable to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x tree clip
  59. Connect front controller connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors, Fully seat connector then engage locking tabs if equipped
  60. Position front controller shield
  61. Install bolts securing front controller shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8.5 Nm
  62. Connect supermanifold harness connector to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Verify locking tab is fully engaged
  63. Secure clip supermanifold harness to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x tree clip
  64. Install positive jumper post
    Informational PurposesAn informational icon, calling your attention
    Note
    1x stud bolt, E5, 8 Nm
  65. Install positive jumper post cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  66. Install front controller upper ground strap to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, Install new self tapping tri-lobular bolt
  67. Install air intake duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x P-Nuts, 13mm, No torque spec, Push in P-Nuts until intake seal is compressed on dash, Secure P-Clamp to strut brace
  68. Position wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x stud, Align stud with grommet to hole in body
  69. Install bolts securing wiper module to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  70. Install cowl screen
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x retaining clips, Press the both side corners of the cowl into the body, Make sure cowl is correctly positioned on windshield
  71. Install cowl screen retaining clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  72. Connect washer hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x quick connector, Lock black tab
  73. Install LH wiper arm and blade
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the wiper tip is aligned between the two indicators at corner of windshield
  74. Install LH wiper arm nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at corner of windshield
  75. Install LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  76. Connect LH wiper arm hose to cowl fitting
  77. Install RH wiper arm and blade
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the wiper tip is aligned between the two indicators at corner of windshield
  78. Install RH wiper arm nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at corner of windshield
  79. Install RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  80. Connect RH wiper arm hose to cowl fitting
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure hose is routed below the arm
  81. Install LH front wheel liner
  82. Install clips securing LH wheel liner to body
    Informational PurposesAn informational icon, calling your attention
    Note
    15x push clips, 2x push nuts
  83. Install bolt securing LH front wheel liner to skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  84. Install LH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 11x clips, 1x tab, 1x datum, Start at rear and maneuver into rocker panel
  85. Install LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  86. Install RH front wheel liner
  87. Install clips securing RH wheel liner to body
    Informational PurposesAn informational icon, calling your attention
    Note
    15x push clips, 2x push nuts
  88. Install bolt securing RH front wheel liner to skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  89. Install RH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T30, 2 Nm, 11x clips, 1x tab, 1x datum, Start at rear and maneuver into rocker panel
  90. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  91. Lower vehicle until tires are touching ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  92. Torque RH front wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  93. Install RH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Align valve stem with wheel cap cavity, Wheels may be equipped with different caps
  94. Torque LH front wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  95. Install LH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Align valve stem with wheel cap cavity, Wheels may be equipped with different caps
  96. Connect front main harness frunk connector to left controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J6
  97. Connect front main harness power connector to left controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J1, Engage locking tab
  98. Secure front main harness to left controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  99. Connect front main harness to LH body harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector X909
  100. Secure front main harness ground on LH A-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  101. Secure front main harness to LH footwell
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  102. Secure front main harness at accelerator pedal area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  103. Connect accelerator pedal connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  104. Feed RH section of front main harness to RH footwell
    Informational PurposesAn informational icon, calling your attention
    Note
    Pass under cabin HVAC assembly
  105. Install center console LH front side panel
    Informational PurposesAn informational icon, calling your attention
    Note
    17x clips, 2x datums, Align with pedal cover, Maneuver around KAB cover to prevent damage
  106. Install LH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, Ensure carpet seated properly
  107. Secure OBD port to LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Ensure black tabs in lock position
  108. Install LH knee air bag assembly onto IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Ensure air bag connector is fully engaged, Apply knee airbag label over squib assembly
  109. Install bolts securing LH knee air bag
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP10, 8.5 Nm, Install new bolts
  110. Install LH knee air bag bolt covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  111. Secure LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x magnets, 2x datums
  112. Secure front main harness to RH footwell
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  113. Connect front main harness frunk connector to right controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J6
  114. Connect front main harness power connector to right controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J1, Engage locking tab
  115. Secure front main harness ground on RH A-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  116. Secure front main harness DCDC cable to RH harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hook
  117. Connect front main harness DCDC cable connector to RH body harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  118. Connect front main harness to RH body harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Engage locking tab
  119. Connect front main harness connectors on RH side of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Engage locking tabs
  120. Secure front main harness to car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  121. Connect front main harness connectors on LH side of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Engage locking tabs
  122. Install passenger footwell duct to HVAC module
  123. Install clip securing passenger footwell duct to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  124. Connect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Some vehicles may not be equipped with glovebox lamp
  125. Install glovebox to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 3x datums
  126. Install screws securing glove box assembly to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2.3 Nm
  127. Install clip securing passenger footwell duct to glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  128. Secure IP harness to glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    1x harness guide
  129. Connect glove box USB cable to car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  130. Install RH front cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  131. Install RH knee air bag assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x air bag connector, 1x connector, Ensure air bag connector is fully engaged, Place plastic film back over squib assembly
  132. Install RH knee air bag bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP10, 8.5 Nm, Install new bolts
  133. Install RH knee air bag bolt covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  134. Move RH front seat to original position
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Seat Controls
  135. Secure front RH cabin carpet cover to RH knee air bag cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x magnets, 2x datums
  136. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  137. Install HEPA filter or big basin
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle configuration may vary, W/ HEPA: 2x bolts, 10mm, 10 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, W/O HEPA: 2x bolts, 10mm, 10 Nm, 14x clips, Secure basin fasteners then install basin cowl, Fold rear flap of base frunk back to access front row of clips to cowl, Replace any missing or damaged clips, Do not pinch washer line in between big basin and body
  138. Close hood
  139. Move RH front seat to installation position
  140. Install RH front seat front bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, TP45, 33.5 Nm, Install new patch bolts
  141. Move RH front seat forward
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust seatback if needed to avoid contacting headliner
  142. Install RH front seat rear bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, TP45, 33.5 Nm, Install new patch bolts
  143. Move RH front seat to original position
  144. Secure RH front seat harness under RH front cabin carpet
  145. Install clips securing RH seat harness to sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Tuck excess harness between harness bracket and body
  146. Install RH lower A pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 4x guide tabs, 1x push clip, Align front guide tabs then align slot with harness bracket and then push rear clip to secure, Make sure all clips and tabs fully seated
  147. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x guide tabs, Pull the seal over end cap
  148. Install RH front primary door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify seal is seated properly on all trim panels
  149. Move LH front seat to installation position
  150. Install LH front seat front bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, TP45, 33.5 Nm, Install new patch bolts
  151. Move LH front seat forward
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust seat back if needed to avoid contacting headliner
  152. Install LH front seat rear bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, TP45, 33.5 Nm, Install new patch bolts
  153. Move LH front seat to original position
  154. Secure LH front seat harness under LH front cabin carpet
  155. Install clips securing LH seat harness to sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Tuck excess harness between harness bracket and body
  156. Install LH lower A pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 4x guide tabs, 1x push clip, Align guide tabs with body and harness bracket then push downwards to secure
  157. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x guide tabs
  158. Partially install LH front primary door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify seal is seated properly on all trim panels
  159. Raise all four window
  160. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlatch doors before closing if necessary
  161. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove from under vehicle