2025-03-12

DASH INSULATOR (Remove and Replace)

Correction code 1530010202 FRT 3.05 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Remove

  1. Remove the LH and RH front seats. See FIRST ROW LEFT HAND SEAT COMPLETE (Remove and Install).
  2. Remove the LH and RH front cabin carpets. See CABIN CARPET - FRONT - LEFT HAND (Remove and Replace).
  3. Remove the HVAC assembly. See HVAC MODULE (Remove and Install).
  4. Remove the steering column. See ELECTRIC STEERING COLUMN - LEFT HAND DRIVE (Remove and Replace).
  5. Disconnect the accelerator pedal connector.
  6. Release the front harness clips (x2) around the accelerator pedal area.
  7. Remove the brake pedal assembly. See BRAKE PEDAL - BASE (Remove and Install).
  8. Remove the LH body controller. See LOW VOLTAGE CONTROLLER - LEFT HAND (Remove and Install).
  9. Remove the car computer. See CAR COMPUTER - LEFT HAND DRIVE - AP4 (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    No need to perform the "Car Computer Replacement" routines.
  10. Remove the RH body controller. See RIGHT ELECTRONIC CONTROL UNIT GENERATION 3 - 5 SEAT - (NO ULTRASONIC SENSOR) (Remove and Install).
  11. Disconnect the 12V connector from the vehicle.
  12. Release the DCDC cable clips from the RH harness bracket.
  13. Release the harness clips (x6) from the front of cabin.
  14. Remove the dash insulator from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Pay attention to the location pins (x5). Release the front body harness on the both sides from the dash insulator.

Install

  1. Install the dash insulator to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Pay attention to the location pins (x5).
  2. Install the harness clips (x6) to the front of the cabin.
  3. Install the RH body controller. See RIGHT ELECTRONIC CONTROL UNIT GENERATION 3 - 5 SEAT - (NO ULTRASONIC SENSOR) (Remove and Install).
  4. Secure the DCDC cable clips to the RH harness bracket.
  5. Connect the 12V connector to the vehicle.
  6. Install the car computer. See CAR COMPUTER - LEFT HAND DRIVE - AP4 (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    No need to perform the preparatory steps and the routines that are required on a new computer.
  7. Install the LH body controller. See LOW VOLTAGE CONTROLLER - LEFT HAND (Remove and Install).
  8. Install the brake pedal assembly. See BRAKE PEDAL - BASE (Remove and Install).
  9. Secure the front harness clips (x2) around the accelerator pedal area.
  10. Connect the accelerator pedal connector.
  11. Install the HVAC assembly. See HVAC MODULE (Remove and Install).
  12. Install the steering column. See ELECTRIC STEERING COLUMN - LEFT HAND DRIVE (Remove and Replace).
  13. Install the LH and RH front cabin carpets. See CABIN CARPET - FRONT - LEFT HAND (Remove and Replace).
  14. Install the LH and RH front seats. See FIRST ROW LEFT HAND SEAT COMPLETE (Remove and Install).
  15. Remove the coolant bottle cap and fill the coolant to the MAX line.
    Informational PurposesAn informational icon, calling your attention
    Note
    Coolant loss greater than 1L requires vacuum fill.
  16. Connect the LV battery power. See LV Power (Disconnect and Connect).
  17. Unlock the vehicle gateway. See Gateway (Unlock).
  18. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Thermal > Coolant Purge Start > Run, and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    • The routine will last for a while after the stop message displays. The coolant pumps are audible.
    • The test lasts for approximately 10 mins. Do not start another routine during this time.
    • Make sure that the vehicle is not in Drive. Putting the vehicle into Drive will stop this routine.
    • The speed in the test varies from 3500-6500 RPM (idle speed = ~1500 RPM) and the actuated valve varies between SERIES and PARALLEL.
    • If the speed hovers at 7000 RPM, it indicates the pumps are air locked. Perform the vacuum fill again. Continue to add the coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle.
  19. Inspect the coolant level and top off as necessary.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that fluid level is at Max line. Coolant loss greater than 1L requires vacuum fill.
  20. Install the coolant bottle cap.
  21. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Thermal > Refrigerant System > Run Heat Pump Commissioning > Run, and allow the routine to complete.
  22. Exit Service Mode. See Service Mode.
  23. On the touchscreen, tap Controls > Steering, and use the left scroll wheel to adjust the steering column back to original position.
  24. Install air intake duct. See Duct - Air Intake (Remove and Replace).
  25. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  26. Install the HEPA filter assembly. See HEPA FILTER (Remove and Replace).