CCS2 - Charge Port (Remove and Replace)
Correction code
4401010102
FRT
0.55
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Fasteners (X2) securing charge port busbar to charge port and remove busbar leads from studs |
![]() 9 Nm (6.6 lbs-ft) |
|
Reuse | |
Bolts (X3) attach charge port assembly |
![]() 9 Nm (6.6 lbs-ft) |
|
Reuse |
Remove
- Remove the charge port safety cap See CHARGEP PORT SAFETY CAP - CCS2 (Remove and Replace).
- Disconnect AC inlet harness from charge port.
-
Remove fasteners securing
charge port busbar to charge port and remove busbar leads from studs.
TIpUse of the following tool(s) is recommended:
- Insulated
tools:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- Insulated
tools:
-
Remove charge port
assembly.
TIpUse of the following tool(s) is recommended:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- SOCKET, 1/4" DR., DEEP, MAGNETIC, 10MM
Install
-
Install charge port
assembly.9 Nm (6.6 lbs-ft)TIpUse of the following tool(s) is recommended:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- SOCKET, 1/4" DR., DEEP, MAGNETIC, 10MM
- Connect AC inlet harness from charge port.
- Connect charge port logic connector.
-
Verify charge port studs are
torqued to proper specification.9 Nm (6.6 lbs-ft)TIpUse of the following tool(s) is recommended:
- Insulated
tools:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- Insulated
tools:
- Clean charge port busbar contact surface of residual penetrox.
- Apply penetrox to backside of busbar leads.
-
Install charge port busbar
leads to charge port assembly.9 Nm (6.6 lbs-ft)TIpUse of the following tool(s) is recommended:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- SOCKET, 1/4" DR., DEEP, MAGNETIC, 10MM
NoteIf excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary. -
Perform Hioki resistance test at each HV joint from HV busbar lead to
charge port studs.
NoteThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ). If the resistance is greater than 0.270 mΩ (270 μΩ), stop work and escalate the Toolbox session. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
- Install the charge port safety cap See CHARGEP PORT SAFETY CAP - CCS2 (Remove and Replace).