2026-08-09

Busbar - Fast Charge Contactor To Direct Current Busbar - Positive (Model YL) (Remove and Replace)

Correction code 16300500702 FRT 2.04 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Torque Specifications

Table 1. Torque Specifications:Busbar - Fast Charge Contactor To Direct Current Busbar - Positive (Model YL) (Remove and Replace) / Busbar - Fast Charge Contactor To Direct Current Busbar - Negative (Model YL) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Patch bolt that attaches the direct current link busbar to the fast charge contactor
10 Nm (7.4 lbs-ft) - 180 degrees
  • SKT, 1/4" SQ DR, 13MM, HV INSULATED
 Replace 1104475-00-F
Note
Tighten the bolt to 10 Nm, back off 180 degrees, then torque to 10 Nm.

Remove

  1. Remove the fast charge access insulator. See Insulator - Fast Charge Access - Ancillary Bay (Model YL) (Remove and Replace).
    Note
    During removal, certain steps require extra care. See the animation(s) for detailed guidance.
  2. Release the location pins (x2), then remove and discard the patch bolt that attaches the direct current link positive busbar to the fast charge contactor.
    Tip
    Use of the following tool(s) is recommended:
    • SKT, 1/4" SQ DR, 13MM, HV INSULATED

Replace

  1. Secure the location pins (x2) and install a new patch bolt that attaches the direct current link positive busbar to the fast charge contactor.
    10 Nm (7.4 lbs-ft) - 180 degrees
    Note
    Tighten the bolt to 10 Nm, back off 180 degrees, then torque to 10 Nm.
    Note
    Mark the bolt after torque.
    Tip
    Use of the following tool(s) is recommended:
    • SKT, 1/4" SQ DR, 13MM, HV INSULATED
  2. Install the fast charge access insulator. See Insulator - Fast Charge Access - Ancillary Bay (Model YL) (Remove and Replace).