2025-10-02

Harness - Front Door - LH (Model Y Standard) (Remove and Install)

Correction code NEW NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.NOTE: See Ergonomic Precautionsfor safe and healthy working practices.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.
  • 2025-10-01: Released new procedure.

Remove

  1. Open LH front door
  2. Lower LH front window
  3. Move LH front seat backward
  4. Release LH front tweeter from LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x datum
  5. Disconnect LH front tweeter
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Some vehicles may be equipped with a single connector
  6. Remove LH front tweeter
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, if equipped
  7. Remove LH front door reflector
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  8. Remove bolts securing LH front door trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, T30, 6 Nm
  9. Position inflatable air bag in gap with LH front door trim and door
  10. Release LH front door trim
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, 2x datums, Inflate airbag to release door trim clips, Lift upwards to release from seal
  11. Disconnect LH front door trim from door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 7x clips, Lift NVH pad as required for access
  12. Remove LH front door inner belt seal
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Pull up to release seal
  13. Remove LH front door outer belt seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull up to release seal
  14. Remove plugs covering LH front window regulator guide blocks
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  15. Connect window switch tool to LH front door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  16. Manually engage LH front door latch
  17. Raise LH front door window
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise window until fasteners are accessible through plug openings
  18. Remove bolt securing LH front door rear regulator guide block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 12 Nm
  19. Loosen bolt securing LH front door forward regulator guide block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 12 Nm, Bolt does not need to be fully removed
  20. Remove LH front door moving side glass
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up to remove
  21. Open hood
  22. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  23. Disconnect LV battery and first responder loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  24. Disconnect LH exterior mirror harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  25. Disconnect LH front door pressure sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
  26. Disconnect LH front window regulator
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  27. Disconnect LH front door speaker woofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  28. Remove LH front door speaker woofer
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3.5 Nm, 1x bolt, 8mm, 4.5 Nm, 2x datums
  29. Release LH front door harness from closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Lay harness aside
  30. Remove plugs covering LH front door regulator rail fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  31. Remove bolts securing LH front door closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 8mm, 4.5 Nm
  32. Remove bolts securing LH front door window regulator
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm
  33. Remove LH front closeout panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, Lift up slightly to release datums from door then swing out lower section of closeout panel assembly to remove
  34. Disconnect LH front outer door handle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull to disengage locking tab, Pull again to release connector body
  35. Disconnect LH front door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  36. Release LH front primary door seal near LH lower A pillar
  37. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x guide tabs
  38. Remove LH lower A pillar trim from body
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips,4x guide tabs, 1x push clip, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  39. Release interior section of LH front door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 1x grommet
  40. Disconnect LH front door harness from LH body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J7, Release locking tab
  41. Remove LH front door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Feed harness out through door

Install

  1. Route LH front door harness through outer A-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify seal is fully seated around black grommet prior to install
  2. Connect LH front door harness to LH body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector J7, Engage locking tab
  3. Secure inner section of LH front door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  4. Install LH lower A pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 4x guide tabs, 1x push clip, Align guide tabs with body and harness bracket then push downwards to secure
  5. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x guide tabs
  6. Secure lower section of LH front primary seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure seal sits on top of interior trim
  7. Connect LH front door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  8. Connect LH front outer door handle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  9. Position LH front closeout panel assembly to door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, Slide rails upwards into door then swing closeout panel inwards to secure
  10. Install bolts securing LH front window regulator
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm
  11. Install bolts securing LH front closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 8mm, 4.5 Nm
  12. Install LH front door regulator rail bolt plugs
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  13. Secure LH front door harness to closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  14. Install LH front door speaker woofer
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3.5 Nm, 1x bolt, 8mm, 4.5 Nm, 2x align tabs
  15. Connect LH front door speaker woofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x conncetor
  16. Install LH exterior mirror harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  17. Connect LH front regulator motor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage red locking tab
  18. Connect LH front door pressure sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage loching tab
  19. Install LH front door moving side glass
    Informational PurposesAn informational icon, calling your attention
    Note
    Align run glass seal groove then placed to regulator guide block
  20. Secure LH front window glass to guide block clamps hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm, Make sure guide blocks are not bottomed out on the regulator, this will allow for adjustment if needed
  21. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  22. Release LH front door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    Pulling emergency release cable
  23. Lower LH front window fully
  24. Install LH front door outer belt seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Push down to secure, align both sides
  25. Install LH front door inner belt seal
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, push down to secure, align both sides
  26. Close LH front door and request one person sit in driver seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Assist complete to adjust glass gap, caution do not pinch door harness when close door
  27. Raise LH front window fully by accessing window switch tool
  28. Check gap and flush of LH front window
    Informational PurposesAn informational icon, calling your attention
    Note
    Make adjustments as required by shifting glass, If flush out of spec make adjustments via jack screw at rearmost guide block access hole, T20 jack screw will adjust angle of glass, Move glass down as required for access
  29. Torque bolts securing LH front window glass to regulator guide blocks
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm, Complete torque bolts by the person sitting in driver seat
  30. Lower LH front window fully
  31. Open LH front door via exterior handle
  32. Disconnect window switch tool from LH front door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  33. Install plugs covering LH front window regulator guide blocks
  34. Connect LH front door trim to door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 7x clips, Ensure NVH pad is positioned correctly
  35. Install LH front door trim
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, 2x align tabs, Slide top portion of door trim into door seal first, then swing bottom into place, Ensure all clips are seated, Replace any missing or damaged clips
  36. Install bolts securing LH front door trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, T30, 6 Nm
  37. Install LH front door reflector
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Take note of orientation indicated on back of reflector
  38. Position LH front tweeter
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, if equipped
  39. Connect LH front tweeter connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Some vehicles may be equipped with a single connector
  40. Install LH front tweeter
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x align tab, Align tab to tweeter and press down tweeter to engage clips, Ensure harness and connector have to be completely tucked in the door trim
  41. Secure glass run seal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  42. Close hood
  43. Raise LH front window
  44. Close LH front door