2025-10-02

Headliner Assembly (Model Y Standard) (Remove and Replace)

Correction code TBD FRT 0.75 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.NOTE: See Ergonomic Precautionsfor safe and healthy working practices.

Torque Specifications

Table 1. Torque Specifications: Headliner Assembly (Model Y Standard) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x6) that attach the side headliner
3 Nm (2.2 lbs-ft)
  • Torx T30 socket
  • Cordless 1/4in Dr Ratchet
  • Installation only: wrench, Torque+Angle, 1/4" Dr.
 Reuse

Remove

  1. Open all four doors and lower all four doors windows.
  2. Open liftgate.
  3. Fold 2nd row LH and RH seatback down.
    Informational PurposesAn informational icon, calling your attention
    Note
    Protect seat back upholstery if necessary.
  4. Move the LH and RH front seat backward.
    Informational PurposesAn informational icon, calling your attention
    Note
    If needed, on the touchscreen, touch Seat Controls, use the scroll wheel to move the seat forward.
  5. Remove the LH front body primary seal. See Primary Body Seal - Front - LH (Remove and Replace).
  6. Remove LH upper A pillar trim. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  7. Remove LH sun visor from headliner. See Sun Visor - LH (Remove and Replace).
  8. Partially remove LH lower A pillar trim. See A Pillar Lower Trim - LH (Remove and Replace).
  9. Disengage locking tab to release headliner harness from LH A-pillar area.
  10. Remove the LH rear body primary seal. See Primary Body Seal - Rear - LH And RH (Remove and Replace).
  11. Remove LH lower B pillar trim. See Trim - B-Pillar - Lower - LH (Remove and Replace).
  12. Remove LH upper B pillar trim. See Trim - B-Pillar - Upper - LH (Remove and Replace).
  13. Partially remove LH trunk side trim. See Trunk Side Trim LH - Rear Under Body (Remove and Replace).
  14. Remove LH upper C pillar trim. See Trim - C-Pillar - Upper - LH (Remove and Replace).
  15. Repeat the step 5 through step 14 for the RH side of vehicle.
  16. Release LH and RH side of headliner.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • Torx T30 socket
    • Cordless 1/4in Dr Ratchet
    • Installation only: wrench, Torque+Angle, 1/4" Dr.
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull side of headliner down to access fasteners, Center tether fastener will become accessible once front and rear tethers have been released.
    Figure 1. LH shown, RH similar
  17. Recommend assistance to remove headliner assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure all clips are fully released at front and rear interface and gently fold headliner at mid point.
    Informational PurposesAn informational icon, calling your attention
    Note
    Fold only enough to provide clearance to remove via liftgate opening, and while maneuvering headliner out of vehicle ensure no component become snagged on edges.
    Informational PurposesAn informational icon, calling your attention
    Note
    Place headliner face up on a clean or protected surface.

Install

  1. Position headliner assembly into vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently fold headliner at mid point then maneuver into position, and fold only enough to provide clearance to position into vehicle via liftgate opening, while maneuvering headliner into vehicle ensure no components become snagged on edges.
  2. Secure RH headliner tethers.
    3 Nm (2.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • Torx T30 socket
    • Cordless 1/4in Dr Ratchet
    • Installation only: wrench, Torque+Angle, 1/4" Dr.
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift headliner upwards as required, and fasten center tether first.
    Figure 2. LH shown, RH similar
  3. Secure headliner assembly to vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply even force along perimeter of headliner, push upwards in center of headliner to ensure magnets are engaged, and ensure liftgate seal is correctly position over rear of headliner.
  4. Install RH upper C pillar trim. See Trim - C-Pillar - Upper - LH (Remove and Replace).
  5. Secure RH trunk side trim. See Trunk Side Trim LH - Rear Under Body (Remove and Replace).
  6. Install RH upper B pillar trim. See Trim - B-Pillar - Upper - LH (Remove and Replace).
  7. Secure RH lower B pillar trim. See Trim - B-Pillar - Lower - LH (Remove and Replace).
  8. Install RH rear body primary seal. See Primary Body Seal - Rear - LH And RH (Remove and Replace).
  9. Install RH sun visor to headliner. See Sun Visor - LH (Remove and Replace).
  10. Secure RH upper A pillar trim. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  11. Install RH front body primary seal. See Primary Body Seal - Front - LH (Remove and Replace).
  12. Repeat the step 4 through step 11 for the LH side of vehicle.
  13. Return the LH and RH front seat back to its original position.
    Informational PurposesAn informational icon, calling your attention
    Note
    If needed, on the touchscreen, touch Seat Controls, use the scroll wheel to move the seat.
  14. Close liftgate.
  15. Raise the all windows and close the all doors.