HARNESS- AC FILTER- 4P- 3 PHASE (Remove and Replace)
Correction code
1630011402
FRT
0.95
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure.
- 1057602-00-A Ratchet, 1/4" Sq Dr, HV Insulated
- 1057606-00-A Skt, 1/4" Sq Dr, 13mm, HV Insulated
- 1131071-00-A Dummy Disconnect, Pyro, Safety
- 1108272-00-B Cap, Logic Conn, Inv, 3DU
- 1076927-00-A Resistance meter, microohm, Hioki RM 3548
- 1076927-00-A Resistance meter, microohm, Hioki RM 3548
Only
technicians who have been trained in High Voltage Awareness and
have completed all required certification courses (if applicable) are permitted to
perform this procedure. Proper personal protective equipment
(PPE) and insulating HV gloves with a minimum rating
of class 0 (1000V) must be worn at all times a high voltage
cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness
Care Points
for additional safety
information.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Bolts securing the Busbar AC input assembly to ancillary bay |
![]() 10 Nm (7.4 lbs-ft) |
|
Replace |
Remove
-
Remove the ancillary bay cover. See
PENTHOUSE COVER (Remove and Replace).
WarningHV insulating gloves and leather glove protectors must be worn throughout the remainder of this procedure. Do not remove gloves or protectors until otherwise noted.
- Remove the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
-
Disconnect AC harness connector from PCS.
NoteRelease the locking tab by pulling upward, may need plastic trim tool to help lift the connector upward.
- Remove AC filter harness from FC contactor cover.
- Disconnect AC filter harness connector.
- Disconnect mega harness connector from DC input assembly.
-
Disconnect AC chargeport inlet harness from HV header.
NoteRelease red locking tab and rotate lever arm to release.
-
Remove the bolts securing the busbar AC input assembly to ancillary bay.
TIpUse of the following tool(s) is recommended:
- 10 mm socket
- Cordless Ratchet/Impact Driver
- Release 3PH AC Filter Harness from 3PH 4P Header.
-
Remove the 3PH AC Filter harness from the vehicle.
NoteHarness must be removed through the ancillary bay, PCS connector does not fit through the header hole.
Install
- Clean surface between the 3PH 4P Header and the ancillary bay with IPA.
- Route 3PH AC Filter Harness from the ancillary bay up through HV battery.
- Install 3PH AC Filter harness to the 3PH 4P Header.
-
Install the bolts securing the Busbar
AC input assembly to ancillary bay.10 Nm (7.4 lbs-ft)TIpUse of the following tool(s) is recommended:
- 10 mm socket
- Cordless Ratchet/Impact Driver
- Connect 3PH chargeport inlet harness to HV header.
- Connect mega harness connector to DC input assembly.
- Install AC filter harness to FC contactor cover.
- Connect AC filter harness connector.
-
Connect PCS to fastcharge contactor HV harness connector.
NotePush connector downward then push the locking tab downward to install connector, make sure the connector is fully seated.
- Remove pyro disconnect dummy.
- Measure the voltage across the pyrotechninc battery disconnect mount points, and then install the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
-
Install the ancillary bay cover. See
PENTHOUSE COVER (Remove and Replace).
NoteBefore installing the ancillary bay cover, inspect the ancillary bay cover seal and confirm there is no visual damage. If the seal is torn and/or delaminated, replace the ancillary bay cover.