2026-06-01

HV Carrier - Fast Charge (Model YL) (Remove and Replace)

Correction code 16300500502 FRT 1.80 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and FRT listed above reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Remove

  1. Remove the ancillary bay cover. See Cover - Ancillary Bay (Model YL) (Remove and Install).
  2. Install the high voltage controller (HVC) logic cap.
  3. Remove the pyro disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
  4. Remove the HV input header seal. See Seal - HV Input Header (Model YL) (Remove and Replace).
  5. Disconnect the AC filter harness connector from the fast charge contactor cover by releasing the locking tab.
  6. Release the clip that attaches the AC filter harness to the fast charge contactor cover.
  7. Remove the fast charge HV carrier from the fast charge contactor assembly by releasing the tabs (x6), then slowly pull out the HVIL harness.

Replace

  1. Install the fast charge HV carrier to the fast charge contactor assembly, ensuring all the tabs (x6) are secured, then insert the HVIL harness into the ancillary bay.
  2. Secure the clip that attaches the AC filter harness to the fast charge contactor cover.
  3. Connect the AC filter harness connector to the fast charge contactor cover.
  4. Install the HV input header seal. See Seal - HV Input Header (Model YL) (Remove and Replace).
  5. Install the pyro disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
  6. Remove the HVC logic cap.
  7. Install the ancillary bay cover. See Cover - Ancillary Bay (Model YL) (Remove and Install).