2025-03-12

Halfshaft - Rear - Shaft (Remove and Replace)

Correction code 4030010202 FRT 0.96 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1133386-00-A - Axle Extraction, Model 3

Torque Specifications

Table 1. Torque Specifications: Halfshaft - Rear - Shaft (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
LH rear halfshaft nut
300 Nm (221.2 lbs-ft)
  • 32 mm deep impact socket
  • Flex head ratchet/flex head torque wrench
Replace 1765133-00-A
Bolt that attaches the LH rear brake rotor to the hub
5 Nm (3.7 lbs-ft)
  • 10 mm socket
  • Cordless Ratchet/Impact Driver
  • 2 in extension
Reuse
Bolts that attach the LH rear caliper to the LH rear knuckle
83 Nm (61.2 lbs-ft)
  • External Torx E18
  • Ratchet/torque wrench
Replace 1088969-00-B
Bolt that attaches the LH rear ABS wheel speed sensor to the knuckle
5 Nm (3.7 lbs-ft)
  • Torx T30 socket
  • Flex head ratchet/flex head torque wrench
  • 4 in extension
Reuse
Nut that attaches the LH rear stabilizer bar link to the LH rear knuckle
55 Nm (40.6 lbs-ft)
  • 15 mm socket
  • Flex head ratchet/flex head torque wrench
Replace 1111542-00-A
Bolt and nut that attach the LH rear upper aft link to the LH rear knuckle
134 Nm (98.8 lbs-ft)
  • 21 mm socket
  • Flex head ratchet/flex head torque wrench
Reuse
Bolt and nut that attach the LH rear upper fore link to the knuckle
84 Nm (61.9 lbs-ft)
  • 18 mm socket
  • 3 in extension
  • Cordless Ratchet/Impact Driver
  • Flex head ratchet/flex head torque wrench
Reuse
Bolt and nut that attach the LH rear toe link to knuckle
76 Nm (56.0 lbs-ft)
  • Cordless 3/8in Dr Impact
  • 18 mm socket
  • Flex head ratchet/flex head torque wrench
Reuse
Bolt and nut that attach the LH rear lower fore link to knuckle
76 Nm (56.0 lbs-ft)
  • Cordless 3/8in Dr Impact
  • 18 mm deep socket
  • 3 in extension
  • Flex head ratchet/flex head torque wrench
Reuse

Remove

  1. Inspect the vehicle for abnormal tire wear that might indicate the need for a wheel alignment. Note any findings.
  2. Raise and support the vehicle. See Raise Vehicle - 2 Stands.
  3. Open the LH front door and lower the LH front window.
  4. Enable the EPB Service Mode.
    1. Place the vehicle in Service Mode by using the touchscreen. See Service Mode.
    2. Unlock the vehicle gateway. See Gateway (Unlock).
    3. While holding the brake pedal, tap the Service Mode "wrench" at the bottom of the touchscreen UI, and then tap Chassis > Brakes > EPB Service Mode, select Both in the EPB Selection dropping list, and select Start in the Action Selection dropping list. Click Run, and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    The EPB Selection field can also be selected as Left/Right as needed.
  5. Loosen the LH rear wheel lug nuts, but do not remove the wheel at this time. See Wheel Assembly (Remove and Install).
  6. Loosen the LH rear halfshaft nut.
  7. Remove the LH rear wheel. See Wheel Assembly (Remove and Install).
  8. Remove the LH rear suspension cover. See Rear Suspension Cover - LH (Remove and Replace).
  9. Remove the mid aero shield panel. See Middle Aero Shield (Remove and Replace).
  10. Install a spring compressor onto the LH rear suspension spring:
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Springs in a compressed state are under large amounts of energy. Refer to the Tool Profile for the spring compressor kit prior to performing this step for additional warnings and cautions.
  11. Lower the vehicle to a comfortable working height and set the lift onto locks.
  12. Remove and discard the LH front drive unit halfshaft nut and washers.
    Informational PurposesAn informational icon, calling your attention
    Note
    The washers are attached to the nut.
  13. Remove the bolt that attaches the LH rear brake rotor to the hub.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
    • Cordless Ratchet/Impact Driver
    • 2 in extension
  14. Install the hub puller onto the LH rear brake rotor, use the hub puller to free the LH rear halfshaft from the hub splines, and then remove the hub puller from the LH rear hub assembly.
  15. Remove and discard the bolts (x2) that attach the LH rear caliper to the LH rear knuckle, remove the caliper from the knuckle, and allow the caliper to hang from an S-hook.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • External Torx E18
    • Ratchet/torque wrench
  16. Remove the grommet that attaches the LH rear ABS wheel speed sensor cable to the knuckle.
  17. Remove the bolt that attaches the LH rear ABS wheel speed sensor to the knuckle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T30 socket
    • Flex head ratchet/flex head torque wrench
    • 4 in extension
  18. Remove and discard the nut that attaches the LH rear stabilizer bar link to the LH rear knuckle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Loosen the nut first, and then continue to remove the nut by counter-holding the ball joint with a hex wrench.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 15 mm socket
    • Flex head ratchet/flex head torque wrench
  19. Remove the bolt and nut that attach the LH rear upper aft link to the LH rear knuckle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 21 mm socket
    • Flex head ratchet/flex head torque wrench
  20. Remove the bolt and nut that attach the LH rear upper fore link to the knuckle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 18 mm socket
    • 3 in extension
    • Cordless Ratchet/Impact Driver
    • Flex head ratchet/flex head torque wrench
  21. Remove the bolt and nut that attach the LH rear toe link to knuckle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Cordless 3/8in Dr Impact
    • 18 mm socket
    • Flex head ratchet/flex head torque wrench
  22. Remove the bolt and nut that attach the LH rear lower fore link to knuckle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Cordless 3/8in Dr Impact
    • 18 mm deep socket
    • 3 in extension
    • Flex head ratchet/flex head torque wrench
  23. Position a support stand underneath the LH rear lower aft link.
  24. With assistance, swing out the upper section of the LH rear knuckle, and remove the halfshaft from the hub.
  25. Release the LH rear halfshaft from the rear drive unit.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Pay special caution to avoid damage to the halfshaft boots and oil seals.

Install

  1. Apply Molykote M-77 Lubricant Paste to the outboard side of the LH rear halfshaft assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Clean the halfshaft before applying if necessary.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply no more than 1 gram to axle only.
  2. Push the LH rear halfshaft into the rear drive unit until there is an audible "click" from the halfshaft stub contacting the pinion shaft.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Pay special caution to avoid damage to the halfshaft.
    Informational PurposesAn informational icon, calling your attention
    Note
    There will be a slight pulling sensation on the halfshaft as the halfshaft circlip locks into place. Pull the inner halfshaft cup to confirm that the circlip is locked into place.
  3. With assistance, install the halfshaft to the hub, and swing in the upper section of the LH rear knuckle.
  4. Position the LH rear lower fore link onto the knuckle, and then install and hand-tighten the bolt and nut.
  5. Position the LH rear toe link onto the knuckle, and then install and hand-tighten the bolt and nut.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Recommend assistance when performing this step.
  6. Install the LH rear upper fore link to the knuckle and hand-tighten the nut and bolt.
  7. Position the LH rear upper aft link onto the knuckle, and then install and hand-tighten the bolt and nut.
  8. Install and tighten a new nut that attaches the LH stabilizer bar link to the LH rear knuckle.
    55 Nm (40.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Counter-hold the ball joint with a 5 mm hex wrench.
    Informational PurposesAn informational icon, calling your attention
    Note
    Mark the nut with a paint pen after installation.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 15 mm socket
    • Flex head ratchet/flex head torque wrench
  9. Install the grommet that attaches the LH rear ABS wheel speed sensor cable to the knuckle.
  10. Install the bolt that attaches the LH rear ABS wheel speed sensor to the knuckle.
    5 Nm (3.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T30 socket
    • Flex head ratchet/flex head torque wrench
    • 4 in extension
  11. Install new bolts (x2) that attach the LH rear caliper to the LH rear knuckle.
    83 Nm (61.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • External Torx E18
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    To prevent damage to the flexible brake hose, make sure that the brake hose can bend forward and does not make contact with the wheel arch liner when the vehicle is lowered.
  12. Hand-tighten a new washer and a new nut that attach the LH halfshaft to the hub assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    The washers are attached to the nut.
  13. Install the hub jack adapter onto the LH rear hub and hand-tighten the lug nuts (x5).
  14. Position and raise the underhoist stand to simulate the suspension at ride height.
  15. Measure the distance between the bottom of the quarter panel and the center of the rear axle to make sure that the rear suspension is set to ride height. The distance should measure 428 mm.
  16. Tighten the bolt and nut that attach the LH rear upper aft link to the knuckle, and then mark the bolt and nut with a paint pen.
    134 Nm (98.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 21 mm socket
    • Flex head ratchet/flex head torque wrench
  17. Tighten the bolt and nut that attach the LH rear upper fore link to the knuckle, and then mark the bolt and nut with a paint pen.
    84 Nm (61.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 18 mm socket
    • 3 in extension
    • Cordless Ratchet/Impact Driver
    • Flex head ratchet/flex head torque wrench
  18. Tighten the bolt and nut that attach the LH rear toe link to the LH rear suspension knuckle. Mark the bolt with a paint pen.
    76 Nm (56.0 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Cordless 3/8in Dr Impact
    • 18 mm socket
    • Flex head ratchet/flex head torque wrench
  19. Tighten the bolt and nut that attach the LH rear lower fore link to the LH rear knuckle. Mark the bolt with a paint pen.
    76 Nm (56.0 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Cordless 3/8in Dr Impact
    • 18 mm deep socket
    • 3 in extension
    • Flex head ratchet/flex head torque wrench
  20. Remove the underhoist stand from underneath the LH rear suspension.
  21. Remove the lug nuts (x5) that attach the hub jack adapter, and then remove the hub jack adapter from the vehicle.
  22. Install the bolt that attaches the LH rear brake rotor to the hub.
    5 Nm (3.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  23. Remove the support stand from under the LH rear suspension.
  24. Remove the spring compressor from the LH rear suspension spring:
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Be careful while unloading the spring. Hold the spring horizontally and facing away from you.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Springs in a compressed state are under large amounts of energy. Refer to the Tool Profile for the spring compressor kit prior to performing this step for additional warnings and cautions.
  25. Install the LH rear suspension cover. See Rear Suspension Cover - LH (Remove and Replace).
  26. Install the mid aero shield panel. See Middle Aero Shield (Remove and Replace).
  27. Install the LH rear wheel, but do not torque the halfshaft nut. See Wheel Assembly (Remove and Install).
  28. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Chassis > Brakes > EPB Service Mode, select Both in the EPB Selection dropping list, and select Stop in the Action Selection dropping list. Click Run, and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    The EPB Selection field can also be selected as Left/Right as needed.
  29. Exit Service Mode. See Service Mode.
  30. Tighten the LH rear halfshaft nut.
    300 Nm (221.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 32 mm deep impact socket
    • Flex head ratchet/flex head torque wrench
  31. Install the LH rear wheel cap.
  32. Raise the LH front window and close the LH front door.
  33. Remove the vehicle from the lift.