2025-10-30

Busbar Fast Charge - Input - Positive - PN Prefixed with 2xx (Remove and Replace)

Correction code 1630021602 FRT 1.50 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Torque Specifications

Table 1. Torque Specifications:Busbar Fast Charge - Input - Negative - PN Prefixed with 2xx (Remove and Replace) / Busbar Fast Charge - Input - Positive - PN Prefixed with 2xx (Remove and Replace) / Busbar - Fast Charge Contactor to DC Bus - Positive - PN Prefixed with 2xx (Remove and Replace) / Busbar - Fast Charge Contactor to DC Bus - Negative - PN Prefixed with 2xx (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Patch bolt that attaches the input fast charge busbar / DC link busbar to the fast charge contactor
10 Nm (7.4 lbs-ft) - 180 degrees
  • SKT, 1/4" SQ DR, 13MM, HV INSULATED
Replace 1104475-00-F

Remove

  1. Remove the fast charge cover from the fast charge contactor assembly. Cover - Fast Charge - PN Prefixed with 2xx (Remove and Replace).
  2. Remove the fast charge HV carrier from the fast charge contactor assembly by releasing the tabs (x6).
  3. Release the location pins (x3) and tabs (x2), then remove and discard the patch bolt that attaches the positive input fast charge busbar to the fast charge contactor.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • SKT, 1/4" SQ DR, 13MM, HV INSULATED

Install

  1. Secure the location pins (x3) and tabs (x2), then install a new patch bolt that attaches the positive input fast charge busbar to the fast charge contactor.
    10 Nm (7.4 lbs-ft) - 180 degrees
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • SKT, 1/4" SQ DR, 13MM, HV INSULATED
    Informational PurposesAn informational icon, calling your attention
    Note
    Mark the bolt after torque.
  2. Install the fast charge HV carrier to the fast charge contactor assembly, ensuring all the tabs (x6) are secured.
  3. Install the fast charge cover to the fast charge contactor assembly. Cover - Fast Charge - PN Prefixed with 2xx (Remove and Replace).