2025-10-02

Exterior Lights - SAE Headlamp Assembly - LH (Model Y Standard) (Remove and Replace)

Correction code NEW NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.NOTE: See Ergonomic Precautionsfor safe and healthy working practices.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.
  • 2025-10-01: Released new procedure.

Remove

  1. Open LH front door
  2. Lower LH front window
  3. Run ODIN routine
  4. Open hood
  5. Remove HEPA filter or big basin
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle configuration may vary, W/ HEPA: 2x bolts, 10mm, 10 Nm, Pivot rear edge up past brake reservoir then lift up to clear frunk assembly, W/O HEPA: 2x bolts, 10mm, 10 Nm, 14x clips, Fold rear lip of base frunk forward to access forward cowl clips, Lift cowl clips to release basin bracket
  6. Press brake pedal to turn on drive rails
  7. Turn steering wheel to leftmost position
  8. Remove LH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 11x clips, 1x tab, 1x datum, Release from front end of garnish then work towards rear, Release tab from rocker panel
  9. Remove bolt securing front fascia to LH front fascia bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3.5 Nm
  10. Remove clips securing LH wheel liner to front fascia assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  11. Remove bolts securing front aero shield to front valance
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm
  12. Remove bolts securing valance to ankle catcher
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 5 Nm
  13. Press brake pedal to turn on drive rails
  14. Turn steering wheel to rightmost position
  15. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  16. Disconnect LV battery and first responder loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  17. Remove RH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T30, 2 Nm, 11x clips, 1x tab, 1x datum, Release from front end of garnish and work your way outward towards rear ends, then release tab
  18. Remove bolt securing front fascia to RH fascia bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3.5 Nm
  19. Remove clips securing RH wheel liner to front fascia assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  20. Disconnect superhorn connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  21. Disconnect front fascia harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tabs
  22. Apply tape to headlamps and fenders to protect finish
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure any exposed paint or lens surfaces are protected
  23. Disconnect front camera washer hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x quick connector, 1x clip, Rotate black tab then pull apart to disconnect
  24. Remove bolts securing fascia top to front end module
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 3.5 Nm
  25. Remove front fascia assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    16x clips, Recommend assistance, Release both front corners then pull upward and away from vehicle, Place onto padded surface, Use caution not to damage headlamp or fender during removal
  26. Disconnect LH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
  27. Remove LH headlamp
    Informational PurposesAn informational icon, calling your attention
    Note
    1x alignment stud, 2x clips, 1x datum, 3x bolts, 10mm, 4 Nm, Remove fasteners then firmly push lamp forwards to release

Install

  1. Install LH headlamp
    Informational PurposesAn informational icon, calling your attention
    Note
    1x alignment stud, 2x clips, 1x datum, 3x bolts, 10mm, 4 Nm, Ensure clips and datums are fully engaged before installing fasteners
  2. Connect LH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  3. Position front fascia assembly onto vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    16x clips, Recommend assistance, Route front camera washer hose though front end carrier to washer fluid reservoir, Secure front fender clips and outer corners, Use caution not to damage headlamp or fender during installation
  4. Install bolts securing front fascia top to front end module
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 3.5 Nm
  5. Connect front camera washer hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x quick connector, 1x clip, Lock black tab
  6. Connect front fascia harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  7. Connect superhorn connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Engage locking tab
  8. Install clips securing RH wheel liner to front fascia assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  9. Install bolt securing RH front fascia fascia end to fascia bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3.5 Nm
  10. Install RH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T30, 2 Nm, 11x clips, 1x tab, 1x datum, Start at rear and maneuver into rocker panel
  11. Install bolts securing valance to ankle catcher
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 5 Nm, Apply Loctite 222 onto bolts
  12. Install bolts securing front aeroshield to front valance
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm, Apply Loctite 222 onto front aero shield bolts
  13. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  14. Press brake pedal to turn on drive rails
  15. Turn steering wheel to rightmost position
  16. Install clips securing LH wheel liner to front fascia
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  17. Install bolt securing LH front fascia end to fascia bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3.5 Nm
  18. Install LH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 11x clips, 1x tab, 1x datum, Start at rear and maneuver into rocker panel
  19. Remove tape from headlamps and fenders
  20. Install HEPA filter or big basin
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle configuration may vary, W/ HEPA: 2x bolts, 10mm, 10 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, W/O HEPA: 2x bolts, 10mm, 10 Nm, 14x clips, Secure basin fasteners then install basin cowl, Fold rear flap of base frunk back to access front row of clips to cowl, Replace any missing or damaged clips, Do not pinch washer line in between big basin and body
  21. Close hood
  22. Run ODIN routine
  23. Run ODIN routine
  24. Run ODIN routine
  25. Once firmware redeploy is complete, Verify on center display release notes are present
    Informational PurposesAn informational icon, calling your attention
    Note
    If the redeploy fails you may receive an error message on UI
  26. Run ODIN routine
  27. Turn steering wheel to center position
  28. Raise LH front window
  29. Close LH front door
  30. Adjust the headlamps. See Electrical - Exterior Lights -Headlamp Assembly - Pair (Model Y Standard) (Remove and Replace) (Adjust with Wall)