2025-03-12

Probe Lid-Penthouse Cover - HV Battery (Remove and Replace)

Correction code 1630012302 FRT 0.36 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1059330-00-B Skt, 1/4in Dr, 5-Lobe Torx Plus External
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Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Torque Specifications

Remove

  1. Disconnect LV power. See LV Power (Disconnect and Connect).
  2. Remove the 2nd row lower seat cushion. See 2nd Row Seat Cushion (Remove and Replace).
  3. Remove all jewelry and empty your pockets before continuing this procedure.
  4. Put on HV insulating gloves, leather outer gloves, and safety glasses before continuing this procedure.
  5. Remove and discard the 5-lobe bolts (x2) that attach the HV probe cover to the ancillary bay cover, and then remove the HV probe cover from the ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:

Install

  1. Use an IPA wipe to clean the HV probe cover seal surface, and the mating surface of the ancillary bay cover.
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    Note
    Allow to 1 minute of dry time.
  2. Visually inspect the condition of the HV probe cover seal and the ancillary bay cover mating surface for cracks, cuts, gouges, abrasions, or any damage that could affect the seal.
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    Note
    If there is any damage to the HV probe cover seal, replace the seal. If there is minor damage to the ancillary bay cover mating surface that might affect the seal, perform an ancillary bay air leak test when instructed to do so.
  3. Install the HV probe cover onto the ancillary bay cover, install new 5-lobe bolts (x2) to attach the HV probe cover to the ancillary bay cover, and then mark the bolts with a paint pen after they are torqued.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
  4. Remove the HV insulating gloves.
  5. Install the 2nd row lower seat cushion. See 2nd Row Seat Cushion (Remove and Replace).
  6. Connect LV power. See LV Power (Disconnect and Connect).