Torque Specifications - Battery System

Table 1. Torque Specifications: INSULATOR - LOWER - FASTCHARGE (Remove and Replace) / FAST CHARGE CONTACTOR - HIGH VOLTAGE BATTERY (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x3) that attach the lower fastcharge insulator to the fastcharge contactor	5.5 Nm (4.1 lbs-ft)	Insulated Ratchet/torque wrench External Torx E8	Reuse

Table 2. Torque Specifications: Cover - FastCharge (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts that secure the negative and positive fastcharge busbar DC link sides and inlet sides	15 Nm (11.1 lbs-ft) -180 degrees 5 Nm (3.7 lbs-ft) +60 degrees	Insulated Ratchet/torque wrench Insulated 13 mm socket Insulated Torque wrench with angle measurement	Replace	1104475-00-F
Bolts that attach the fastcharge assembly to the ancillary bay	5.5 Nm (4.1 lbs-ft)	Insulated Ratchet/torque wrench Insulated 10 mm socket	Reuse
Bolt that secures the busbar cover access door Bolts that attach the charge port busbar kit to the HV header	9 Nm (6.6 lbs-ft)	Insulated Ratchet/torque wrench Insulated 10 mm socket Insulated 10 mm 12-point deep socket	Reuse
Bolts (x4) that attach the busbar DC input assembly to the ancillary bay	10 Nm (7.4 lbs-ft)	Insulated Ratchet/torque wrench External Torx E10 5-Lobe	Replace	1095042-00-C

Table 3. Torque Specifications: BUSBAR FAST CHARGE - INPUT - POSITIVE (Remove and Replace) / BUSBAR FAST CHARGE - INPUT - NEGATIVE (Remove and Replace) / BUSBAR - FAST CHARGE CONTACTOR TO DIRECT CURRENT BUSBAR - POSITIVE (Remove and Replace) / BUSBAR - FAST CHARGE CONTACTOR TO DIRECT CURRENT BUSBAR - NEGATIVE (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the positive/negative inlet/DC link fastcharge busbar to the fastcharge contactor	15 Nm (11.1 lbs-ft) -180 degrees 5 Nm (3.7 lbs-ft) +60 degrees	Insulated Ratchet/torque wrench Insulated 13 mm socket Insulated Torque wrench with angle measurement	Replace	1104475-00-F

Table 4. Torque Specifications: High Voltage Battery Assembly - Skid Plate - Rear (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Lower bolts (x2) that attach the skid plate to the HV battery	13 Nm (9.6 lbs-ft)	External Torx Plus EP10	Reuse
Upper bolts (x4) that attaches the skid plate to the HV battery	64 Nm (47.2 lbs-ft)	13 mm socket	Reuse

Table 5. Torque Specifications: Passthrough - DCDC - 12V (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Nut that attaches the DCDC ground busbar to HV battery	9 Nm (6.6 lbs-ft)	13 mm socket Ratchet/torque wrench 4 in extension	Replace	1523698-00-A
Bolts that attach the DCDC passthrough to ancillary bay	10 Nm (7.4 lbs-ft)	Insulated Ratchet/torque wrench External Torx E10 5-Lobe	Reuse

Table 6. Torque SpecificationsPyro Disconnect - HV Battery (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x2) that attach the pyrotechnic battery disconnect to the HV battery	9 Nm (6.6 lbs-ft)	Insulated tools: 13 mm socket Ratchet/torque wrench	Replace

Table 7. Torque Specifications: SHUNT (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that secures the HV battery shunt to ancillary bay	9 Nm (6.6 lbs-ft)	Insulated tools: 13 mm socket Ratchet/torque wrench	Replace

Table 8. Torque Specifications: DC INPUT HEADER -2P - 600V (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that secures the negative fast charge busbar inlet side and negative DC input assembly busbarBolt that secures the positive fast charge busbar inlet side and positive DC input assembly busbar	15 Nm (11.1 lbs-ft) - 180 degrees 5 Nm (3.7 lbs-ft) + 60 degrees	Insulated tools: 13 mm socket Ratchet/torque wrench	Replace
Bolt that secures busbar cover access door	9 Nm (6.6 lbs-ft)	Insulated tools: 10 mm socket Ratchet/torque wrench	Reuse
Bolts (X2) that secure charge port busbar kit to HV header	9 Nm (6.6 lbs-ft)	Insulated tools: Ratchet/torque wrench	Reuse
Bolts (X4) that secure busbar DC input assembly to ancillary bay	10 Nm (7.4 lbs-ft)	Insulated tools: Ratchet/torque wrench	Reuse

Table 9. Torque Specifications: FRONT SKID PLATE (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt securing LH/RH front wheel liner to body	5 Nm (3.7 lbs-ft)	10 mm deep socket Ratchet/torque wrench	Reuse
Bolt securing front skid plate	13 Nm (9.6 lbs-ft)	Ratchet/torque wrench External Torx Plus EP10	Reuse

Table 10. Torque Specifications: HIGH VOLTAGE HEADER - HIGH CURRENT - 25 - BATTERY (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Nut that attaches the rear drive unit HV cable bracket to the HV battery	10 Nm (7.4 lbs-ft)	10 mm socket Cordless Ratchet/Impact Driver	Reuse
Bolts (x2) that attach the HV header to the HV battery	10 Nm (7.4 lbs-ft)	4 in extension External Torx E10 5-Lobe Ratchet/torque wrench	Reuse

Table 11. Torque Specifications: HARNESS- AC FILTER- 4P- 3 PHASE (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts securing the Busbar AC input assembly to ancillary bay	10 Nm (7.4 lbs-ft)	Insulated10 mm socket Cordless Ratchet/Impact Driver	Replace

Table 12. Torque Specifications:HIGH VOLTAGE HEADER - 600V (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x2) that attach the PTC heater and A/C compressor HV header to the HV battery	10 Nm (7.4 lbs-ft)	4 in extension External Torx E10 5-Lobe Flex head ratchet/flex head torque wrench Electrical Protective Gloves	Reuse

Table 13. Torque Specifications: HIGH VOLTAGE DUMMY HEADER - 4P (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts that attach the 4P dummy header	10 Nm (7.4 lbs-ft)	Electrical Protective Gloves External Torx E10 5-Lobe 4 in extension Flex head ratchet/flex head torque wrench	Reuse

Table 14. Torque Specifications: HV Battery System - HV Battery Electrical Components - Ancillary Bay - DC Link - Positive (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Nut securing DC link to module	15 Nm (11.1 lbs-ft) , - 180 degrees, 5 Nm + 35 degrees	Electrical Protective Gloves 4 in extension Flex head ratchet/flex head torque wrench	Replace

Table 15. Torque Specifications: HARNESS - CHARGER OUTPUT TO DC (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Nut securing negative output to DC bus charger harness to negative HV battery DC link busbar	4.5 Nm (3.3 lbs-ft)	Electrical Protective Gloves 4 in extension Flex head ratchet/flex head torque wrench 8 mm socket	Replace
Bolt securing RH ancillary bay bus cover	3 Nm (2.2 lbs-ft)	Electrical Protective Gloves Flex head ratchet/flex head torque wrench Torx T25 socket	Reuse
Nut securing HV battery ancillary positive busbar to RH ancillary bay bus cover	4.5 Nm (3.3 lbs-ft)	Electrical Protective Gloves 4 in extension Flex head ratchet/flex head torque wrench 8 mm socket	Replace
Nuts (X2) securing 700V DC 63A compressor fuse to RH ancillary bay bus coverNuts securing 700V DC 63A PCS output fuse to RH ancillary bay bus cover	4.5 Nm (3.3 lbs-ft)	8 mm socket Electrical Protective Gloves Flex head ratchet/flex head torque wrench	Replace

Table 16. Torque Specifications:HIGH VOLTAGE SYSTEM CONTROLLER (Remove and Install)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (X2) secure the HV controller to ancillary bay	2 Nm (1.5 lbs-ft)	Electrical Protective Gloves Insulated Ratchet/torque wrench External Torx E6	Reuse

Table 17. Torque Specifications:PCS Assembly (Remove and Install)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x3) securing PCS to HV battery	18 Nm (13.3 lbs-ft)	8 mm socket Class 0 Electrical Protective Gloves Insulated Ratchet/torque wrench Flex head ratchet/flex head torque wrench	Reuse	Ensure only the 8mm fasteners are removed, Do not remove the T30 fasteners.

Table 18. Torque Specifications:PENTHOUSE COVER (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Nut secure PCS cable to 12V passthrough output	9 Nm (6.6 lbs-ft)	Electrical Protective Gloves Cordless Ratchet/Impact Driver 12 mm deep socket	Replace
Bolts (X3) securing ancillary bay cover to HVC	5 Nm (3.7 lbs-ft) + 30 degrees	DRIVER KIT, 1/4" HEX, M12 External Torx E10	Reuse
Bolts (X18) securing ancillary bay cover to HV battery	8 Nm (5.9 lbs-ft)	External Torx E10 PENTHOUSE SOCKET, 1/4" DR, 5-LOBE, E-TORX MAG	Reuse	The fasteners are captive and will stay attached to the ancillary bay cove

Table 19. Torque Specifications:High Voltage Battery Assembly - High Voltage Battery - AWD - 3 Phase (Remove and Install)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
LH/RH middle/rear inner HV battery bolt.	66 Nm (48.7 lbs-ft)	3/8 inch ratchet with rotary disc changeover RTCH-REV-3/8IN-72TEETH-L175MM ZEBRA 16 mm deep socket 3 in extension	Reuse
LH /RH front inner HV battery bolts	136 Nm (100.3 lbs-ft)	Torx Plus EP20 socket 1/2 inch reversible ratchet wrench with rotary disc reverse RTCH-REV-1/2IN-72TEETH-250MM ZEBRA EXT, 1/2" DR, 6	Reuse
Nut (X1) securing DCDC ground busbar to HV battery	9 Nm (6.6 lbs-ft)	Class 00 Electrical Protective Gloves 13 mm socket 4 in extension RATCHET, 1/4" DR, M12, BARE TOOL	Replace
Bolt (X1) securing front drive unit HV harness to front drive unit	10 Nm (7.4 lbs-ft)	10 mm socket Class 00 Electrical Protective Gloves Electrical Protective Gloves	Replace
Front drive unit ground strap bolt from HV battery	10 Nm (7.4 lbs-ft)	Ratcheting Combination wrench Flex head 10mm	Reuse
Nut (X1) securing rear drive unit HV cable bracket to HV battery.	10 Nm (7.4 lbs-ft)	10 mm socket DRIVER KIT, 1/4" HEX, M12	Reuse
Bolt securing LH/RH side of subframe to body	125 Nm (92.2 lbs-ft)	21 mm socket Cordless Ratchet/Impact Driver	Reuse
Central bolts (X4) securing HV battery center ski cover	34 Nm (25.1 lbs-ft)	External Torx Plus EP14 Cordless Ratchet/Impact Driver 3 in extension	Reuse
Bolts securing LH/RH front support bracket to vehicle	110 Nm (81.1 lbs-ft)	Cordless Ratchet/Impact Driver 16 mm deep socket 1/2 inch socket wrench hexagon short SKTWRNCH-1/2IN-SHORT-HEX-WS16 ZEBRA	Reuse
LH /RH bolts securing HV battery to vehicle	35 Nm (25.8 lbs-ft)	13 mm socket Cordless Ratchet/Impact Driver 3 in extension	Reuse

Table 20. Torque Specifications:HARNESS- AC FILTER- 4P- 3 PHASE (Remove and Install)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (X4) securing the Busbar AC input assembly to ancillary bay	10 Nm (7.4 lbs-ft)	External Torx E10 5-Lobe RATCHET, 0.25IN SQ DR, HV INSULATED TQRQUE WRENCH, 1/4" DR, INSULATED, 2-10NM. TPN 1785247-00-A	Replace	1095042-00-C

Table 21. Torque Specifications:HARNESS- AC FILTER- 4P- 3 PHASE (Remove and Install)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt securing positive fastcharge busbar DC link side	15 Nm (11.1 lbs-ft) Minus 180 degress	Insulated Ratchet 1/4in Dr Std
pending

Table 22. Torque Specifications:Platter Enclosure Coolant (Drain and Refill) (Test/Adjust)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attach the lower rear edge of the LH wheel arch liner to the body	5 Nm (3.7 lbs-ft)	Clip pry tool Cordless Ratchet/Impact Driver 4 in extension 10 mm socket	Reuse