SUPERMANIFOLD (Remove and Install)
Correction code
1840011201
FRT
1.30
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure.
High Voltage Awareness Care Pointsfor additional safety information.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Bolt that attaches the A/C compressor HV harness bracket to the A/C compressor |
![]() 9 Nm (6.6 lbs-ft) |
|
Reuse | |
Bolt that attaches the ground strap to the A/C compressor |
![]() 7 Nm (5.2 lbs-ft) |
|
Reuse | |
Bolt that attaches the supermanifold to compressor A/C line to the supermanifold |
![]() 22 Nm (16.2 lbs-ft) |
|
Reuse | |
Bolts (x2) that attach the supermanifold to HVAC A/C line to the HVAC assembly |
![]() 22 Nm (16.2 lbs-ft) |
|
Reuse | |
Nut that attaches the supermanifold to HVAC A/C line to the supermanifold |
![]() 27 Nm (19.9 lbs-ft) |
|
Reuse | |
Bolts (x2) that attach the supermanifold to the shock tower brace |
![]() 31 Nm (22.9 lbs-ft) |
|
Reuse | |
The LH and RH bolts (x4) that attach the shock tower brace to the body |
![]() 55 Nm (40.6 lbs-ft) |
|
Reuse | |
The LH and RH outer bolts that attach the shock tower brace to the body |
![]() 62 Nm (45.7 lbs-ft) |
|
Reuse |
Remove
- Set up the AC machine.
- Remove the front aero shield. See Panel - Aero Shield - Front (Remove and Replace).
- Fully lower the vehicle.
- Unlock the vehicle gateway. See Gateway (Unlock).
- On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap , and allow the routine to complete.
- Remove the HEPA filter assembly. See SERVICE KIT - HEPA AND CARBON FILTERS (Remove and Replace).
- Disconnect the LV battery. See LV Power (Disconnect and Connect).
- Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
- Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure.
- Remove the fresh intake duct. See Duct - Air Intake (Remove and Replace).
- Remove frunk reinforcement beam, See Beam - Reinforcement - Frunk (Remove and Replace).
- Place a fluid catcher underneath the front of the vehicle.
- Release the spring clip, disconnect the radiator inlet hose from the supermanifold, and then plug the hose and supermanifold.
- Release the spring clip, disconnect the radiator outlet hose from the supermanifold, and then plug the supermanifold.
- Release the spring clip, disconnect the bypass powertrain hose from the supermanifold, and then plug the hose and supermanifold.
- Release the clip that attaches the radiator inlet hose to the compressor bracket.
-
Disconnect the electrical connector from the sensor on the chiller to battery hose,
near the coolant bottle.
CAUTIONDO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.NoteHarness with purple tape connects to the coolant temperature sensor which is close to coolant bottle.
-
Disconnect the electrical connector
from the sensor on the powertrain supply hose, near the coolant bottle.
CAUTIONDO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.
-
Release the spring clip, and then
remove the chiller to battery hose from the supermanifold.
NoteInstall plugs to both ends to prevent coolant loss. Coolant loss greater than 1L will require vacuum fill.
- Release the spring clip, disconnect the powertrain supply hose from the supermanifold, and then plug the hose and supermanifold.
- Release the spring clip, disconnect the HV battery return hose from the supermanifold, and then plug the hose and supermanifold.
- Remove the LV battery. See 16V LI - ION BATTERY (Remove and Install).
- Use a clip pry tool to release the clips (x4) that attach the coolant hose to the A/C compressor bracket.
-
Release the connector locking tab, and
then disconnect the HVIL connector near the LH front strut tower.
NoteDO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.TIpUse of the following tool(s) is recommended:
- Pick Miniature Soft Grip, 90 degree tip, 6 in
-
Release the connector locking tab,
then disconnect the A/C logic electrical connector from the A/C compressor.
NoteDO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.TIpUse of the following tool(s) is recommended:
- Pick Miniature Soft Grip, 90 degree tip, 6 in
- Use a clip pry tool to release the retaining clip that attaches the A/C compressor logic harness to the A/C compressor HV harness bracket.
-
Remove the bolt that attaches the A/C
compressor HV harness bracket to the A/C compressor.
TIpUse of the following tool(s) is recommended:
- 13 mm socket
-
Disconnect the HV harness electrical
connector from the A/C compressor.
TIpUse of the following tool(s) is recommended:
- Pick Miniature Soft Grip, 90 degree tip, 6 in
- Release the tab and clips (x4) that attaches the HV harness to the A/C compressor, and set it aside.
- Release the clip that attaches the supermanifold harness to the front body controller module.
- Disconnect the thermal harness from the front body controller module connector.
-
Remove the bolt that attaches the
ground strap to the A/C compressor.
TIpUse of the following tool(s) is recommended:
- Torx T25 socket
- Recover the A/C refrigerant. See A/C Refrigerant (Recovery and Recharge) (Maintenance).
-
Remove the bolts (x2) that attach the
supermanifold to HVAC A/C line to the HVAC assembly.
NoteUse of the following tool(s) is recommended:
- 13 mm socket
-
Remove the bolt that attaches the
supermanifold to compressor A/C line to the supermanifold.
NoteUse of the following tool(s) is recommended:
- 13 mm socket
-
Remove the LH and RH bolts (x4) that
attach the shock tower brace to the body.
TIpUse of the following tool(s) is recommended:
- 15 mm socket
-
Remove the LH and RH outer bolts (x2)
that attach the shock tower brace to the body.
TIpUse of the following tool(s) is recommended:
- 15 mm socket
-
Remove the shock tower brace together
with the supermanifold and compressor.
Note2 technicians are required for this step. Mind the connectors and A/C lines, slowly lift the brace, and then put it on a cardboard pad.
-
Remove the bolts (x2) that attach the
supermanifold to the shock tower brace.
TIpUse of the following tool(s) is recommended:
- 15 mm socket
-
Remove the nut that attaches the
supermanifold to HVAC A/C line to the supermanifold.
NoteUse of the following tool(s) is recommended:
- 13 mm socket
Install
-
Replace the seal washers (x5) on the
supermanifold to HVAC A/C line assembly on supermanifold side.
NoteLubricate the new seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
-
Replace the seal washers (x5) on the
supermanifold to HVAC A/C line assembly on the HVAC side.
NoteLubricate the new seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
- Position the supermanifold to HVAC A/C line on the supermanifold, and hand-tighten the nut that attaches the supermanifold to HVAC A/C line to the supermanifold.
- Position the supermanifold assembly to the shock tower beam, and hand-tighten the bolts (x2) that attach the supermanifold to the shock tower brace.
-
Install the shock tower beam together
with the supermanifold and A/C compressor to the vehicle.
Note2 technicians are required for this step. Mind the connectors and AC lines. If desiccant was exposed to air for more than 20 minutes, it needs to be replaced.
- Loosely install the LH and RH bolts (x6) that attach the shock tower brace to the body.
-
Torque the LH and RH outer bolts (x2)
that attach the shock tower brace to the body.62 Nm (45.7 lbs-ft)TIpUse of the following tool(s) is recommended:
- 15 mm socket
-
Torque the LH and RH bolts (x4) that
attach the shock tower brace to the body.55 Nm (40.6 lbs-ft)TIpUse of the following tool(s) is recommended:
- 15 mm socket
-
Torque the bolts (x2) that attach the
supermanifold to the shock tower brace.31 Nm (22.9 lbs-ft)TIpUse of the following tool(s) is recommended:
- 15 mm socket
-
Torque the nut that attaches the
supermanifold to HVAC A/C line to the supermanifold.27 Nm (19.9 lbs-ft)NoteUse of the following tool(s) is recommended:
- 13 mm socket
-
Install the bolts (x2) that attach the
supermanifold to HVAC A/C line to the HVAC assembly.22 Nm (16.2 lbs-ft)NoteUse of the following tool(s) is recommended:
- 13 mm socket
-
Install new seal washers (x2) for the
supermanifold to compressor A/C line assembly at the supermanifold side.
NoteLubricate the new seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
-
Hand-tighten the bolt that attaches
the supermanifold to compressor A/C line to the supermanifold, and then torque the
bolt.22 Nm (16.2 lbs-ft)NoteUse of the following tool(s) is recommended:
- 13 mm socket
- Perform the vacuum leak test and oil injection, and A/C refrigerant recharge. See A/C Refrigerant (Recovery and Recharge) (Maintenance).
- Connect the thermal harness to the front body controller module connector.
- Install the clip that attaches the supermanifold harness to the front body controller module.
-
Install the bolt that attaches the
ground strap to the A/C compressor.7 Nm (5.2 lbs-ft)TIpUse of the following tool(s) is recommended:
- Torx T25 socket
- Route the HV harness to its original position, and then install the clips (x4) that attach the harness to the shock tower brace.
- Install the tab that attaches the HV harness to the A/C compressor.
- Connect the HV harness electrical connector to the A/C compressor.
-
Install the bolt that attaches the A/C
compressor HV harness bracket to the A/C compressor.9 Nm (6.6 lbs-ft)TIpUse of the following tool(s) is recommended:
- 13 mm socket
- Install the retaining clip that attaches the A/C compressor logic harness to the A/C compressor HV harness bracket.
-
Connect the A/C compressor logic
electrical connector to the A/C compressor, and then engage the locking tab.
NotePush the red locking tab into the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
-
Connect the HVIL connector near the LH
front strut tower, and then engage the locking tab.
NotePush the red locking tab into the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
-
Remove the plugs, immediately connect
the HV battery return hose to the supermanifold, and then fasten the clip.
NotePerform a push-pull-push test on the fittings to make sure that they are secure.
-
Remove the plugs, immediately connect the powertrain supply hose to the
supermanifold, and then fasten the clip.
NotePerform a push-pull-push test on the fittings to make sure that they are secure.
-
Remove the plugs, immediately connect
the chiller to battery hose to the supermanifold, and then fasten the clip.
NotePerform a push-pull test to verify that the hose is fully seated.
-
Connect the electrical connector to the sensor on the powertrain supply hose, near
the coolant bottle.
NoteHarness and coolant hose are color coded. Match harness color to coolant hose color.
- Connect the electrical connector to the sensor on the chiller to battery hose, near the coolant bottle.
- Install the clips (x4) that attach the coolant hose to the A/C compressor bracket.
-
Remove the plugs, immediately connect
the bypass powertrain hose to the supermanifold, and then fasten the clip.
NotePerform a push-pull test to verify that the hose is fully seated.
-
Remove the plugs from the supermanifold and radiator outlet hose, immediately connect
the radiator outlet hose to the supermanifold, and then fasten the clip.
NotePerform a push-pull-push test on the fittings to make sure that they are secure.
-
Remove the plugs from the supermanifold and radiator inlet hose, immediately connect
the radiator inlet hose to the supermanifold, and then fasten the clip.
NotePerform a push-pull-push test on the fittings to make sure that they are secure.
- Fasten the clip that attaches the radiator inlet hose to the compressor bracket.
- Perform a cooling system vacuum refill. See Cooling System - Vacuum Refill.
- Remove the fluid catcher from underneath the front of the vehicle.
- Install LV power. See 16V LI - ION BATTERY (Remove and Install).
- Connect the LV battery. See LV Power (Disconnect and Connect).
- Unlock the vehicle gateway. See Gateway (Unlock).
-
On the touchscreen, perform the
following steps.
- Install the front aero shield. See Panel - Aero Shield - Front (Remove and Replace).
- Install frunk reinforcement beam, See Beam - Reinforcement - Frunk (Remove and Replace).
- Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
- Install the 2nd row lower seat cushion. See 2ND ROW SEAT CUSHION (Remove and Replace).
-
Inspect the coolant level and top off
as necessary, and then install the coolant bottle cap.
NoteEnsure that the coolant level is at the "Max" line.
- On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap , and close once the routine is passed.
- Exit Service Mode. See Service Mode.
- Install the fresh intake duct. See Duct - Air Intake (Remove and Replace).
- Install the HEPA filter assembly. See SERVICE KIT - HEPA AND CARBON FILTERS (Remove and Replace).
- Remove the vehicle from the lift.