A/C Refrigerant (Unknown Oil Quantity or System Flush) (Maintenance)
Correction code 18200112 FRT 0.75 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Bolt that attaches the A/C compressor HV harness bracket to the A/C compressor |
![]() 9 Nm (6.6 lbs-ft) |
|
Reuse | |
A/C compressor ground strap bolt |
![]() 7 Nm (5.2 lbs-ft) |
|
Reuse | |
Nuts (x2) that attach the low side and high side pipes to the compressor A/C flush adapters |
![]() 22 Nm (16.2 lbs-ft) |
|
Reuse |
Procedure
- Set up the AC machine.
- Open all doors and lower all windows.
- Place the vehicle in Service Mode by using the touchscreen. See Service Mode.
- Unlock the vehicle gateway. See Gateway (Unlock).
- On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap , and allow the routine to complete.
- Move both front seats forward.
- Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
- Perform the vehicle HV disablement procedure. See Vehicle HV Disablement Procedure.
- Remove the LV battery. See 16V LI - ION BATTERY (Remove and Install).
-
Disconnect the HVIL connector.
NotePull the red tab to disengage the lock, and pull it again to release the connector.
- Disconnect the A/C compressor logic connector.
- Remove the clip that attaches the harness to the HV harness bracket.
-
Remove the bolt that attaches the A/C
compressor HV harness bracket to the A/C compressor.
TIpUse of the following tool(s) is recommended:
- 13 mm deep socket
- Disconnect the HV harness connector from the A/C compressor.
- Remove the HV harness from the compressor and move it aside.
-
Remove the A/C compressor ground strap
bolt.
TIpUse of the following tool(s) is recommended:
- Torx T25 socket
- Remove the clip that attaches the radiator inlet hose to the A/C compressor bracket.
- Remove the clips (x4) that attach the coolant hose to the A/C compressor bracket.
-
Wear appropriate personal protective
equipments.
NoteHFO-R1234yf and R134a are considered hazardous and, if handled incorrectly, can cause serious injury. Suitable personal protective equipment, consisting of face and eye protection, safety glasses, face shield, heat-proof gloves, chemical resistant gloves, rubber boots and apron or waterproof overall must be worn when carrying out operations on the air conditioning system.
- Remove the caps from the low side and high side AC ports.
- Connect the AC hoses to the vehicle.
-
Perform the refrigerant system
recovery.
NoteNote or print the amount of refrigerant and oil recovered. The oil drained by the AC machine should be less than 20 mL.NoteRefer to the table below to determine the quantity of oil to add to the A/C system during recharge, assuming that no components are being replaced.
Amount of Drained Oil from A/C Machine in grams or ml Amount of Oil to Add to A/C System During Recharge in grams or ml 10 10 20 20 30 30 40 42 50 55 60 67 70 80 80 92 90 105 100 117 110 130 120 142 130 155 140 167 150 180 - Remove the A/C hoses from the vehicle.
- Carefully depress the schrader valves to release vacuum from A/C lines.
-
Remove the nuts (x2) that attach the
low side and high side pipes to the compressor.
TIpUse of the following tool(s) is recommended:
- 13 mm deep socket
-
Install the A/C flush adapters onto
the supermanifold to compressor A/C line assembly.22 Nm (16.2 lbs-ft)NoteInstall the flush adapters onto the suction and discharge the lines on compressor side. Leave the seal washers on A/C manifold line. Use 13mm nuts from compressor to secure the flush adapters.
- Connect the A/C machine hoses to A/C flush adapters.
-
On the AC machine touchscreen, select
, and enter 25 mins run time and then follow the machine guide to start
the flush, and then allow the process to complete.NoteMinimum of 3200g of refrigerant is needed in tank to run the System Flush procedure.NoteSystem Flush procedure runs for approximately 90 minutes. The machine will perform multiple flush cycles.
-
Install plugs to the compressor high
and low pressure ports and hand-tighten the bolts (x2).
NotePrevent debris from entering and prevent oil leakage.
- Remove the compressor acoustic blanket. See ACOUSTIC BLANKET - AC COMPRESSOR (Remove and Replace).
- Weigh the old compressor.
-
Add oil to the old compressor.
NoteDifferent brands of compressors may have different dry weights.NoteAfter adding the oil, the total weight = compressor dry weight + 250g.
- Install the compressor acoustic blanket. See ACOUSTIC BLANKET - AC COMPRESSOR (Remove and Replace).
- Disconnect the A/C machine hoses from the A/C flush adapters.
-
Remove the A/C flush adapters.
TIpUse of the following tool(s) is recommended:
- 13 mm deep socket
- Remove the plugs from the compressor high and low pressure ports.
- Replace the seal washers on the high side and low side pipes, and lubricate the washers with ND-11 oil.
-
Install the nuts (x2) that attach the
low side and high side pipes to the compressor.22 Nm (16.2 lbs-ft)TIpUse of the following tool(s) is recommended:
- 13 mm deep socket
- Reconnect the A/C hoses to the vehicle.
-
Perform the system vacuum and
refrigerant refill.
- Remove the A/C hoses from the vehicle.
- Install caps onto the A/C ports.
- Install the clips (x4) that attach the coolant hose to the A/C compressor bracket.
- Install the clip that attaches the radiator inlet hose to the A/C compressor bracket.
-
Install the A/C compressor ground
strap bolt.7 Nm (5.2 lbs-ft)TIpUse of the following tool(s) is recommended:
- Torx T25 socket
- Install the HV harness to the compressor.
- Connect the HV harness connector to the A/C compressor.
-
Install the bolt that attaches the A/C
compressor HV harness bracket to the A/C compressor.9 Nm (6.6 lbs-ft)TIpUse of the following tool(s) is recommended:
- 13 mm deep socket
- Install the clip that attaches the harness to the HV harness bracket.
- Connect the A/C compressor logic connector.
- Connect the HVIL connector.
- Install the LV battery. See 16V LI - ION BATTERY (Remove and Install).
- Install the 2nd row seat cushion. See 2ND ROW SEAT CUSHION (Remove and Replace).
- Connect the LV battery power. See LV Power (Disconnect and Connect).
- Unlock the vehicle gateway. See Gateway (Unlock).
- On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap , and allow the routine to complete.
- Exit Service Mode. See Service Mode.
- Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
- Move both front seats to original position.
- Raise all windows and close all doors.