2025-03-12

CHARGEP PORT SAFETY CAP - GB STANDARD (Remove and Replace)

Correction code 4401010702 FRT 0.00 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1076921-00-A Insulation Multimeter, Fluke 1587 (EMEA)
  • 1130480-00-A Test Probes, Slim, Fluke TP38
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

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Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Make sure that the HV gloves are not expired.
  • North America: HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12 month period. If the gloves were not put into service during the 12-month period following the testing date, they must be retested before being put into service.
  • Europe: Class 0 (1000V) HV gloves have no expiration date and may be used if they pass the pre-use assessment and the periodic inspection.
  • Asia Pacific: Follow the expiration date stated by the HV glove manufacturer, and:
    • o China only: Test the gloves every 6 months according to GB/T 17622.

Remove

  1. Remove the 2nd row lower seat cushion. See 2ND ROW SEAT CUSHION (Remove and Replace).
  2. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  3. Perform a Charge Port Voltage Check. See Charge Port Voltage Check.
  4. Remove the LH trunk load floor. See TRUNK LOAD FLOOR - REAR (Remove and Replace).
  5. Remove the trunk sill trim. See TRUNK SILL LOWER TRIM (Remove and Replace).
  6. Remove the LH trunk load floor bracket. See Bracket - Load Floor - LH (Remove and Replace).
  7. Remove the trunk side trim. See TRUNK SIDE TRIM LEFT HAND - REAR UNDER BODY (Remove and Replace).
  8. Disconnect the DC logic electrical connector from the charge port assembly.
  9. Release the tabs (x2) and clip (X1) that attach the charge port safety cap to the charge port assembly, and then remove the safety cap.

Install

  1. Install the charge port safety cap on the charge port assembly.
  2. Connect the DC logic electrical connector from the charge port assembly.
  3. Install the trunk side trim. See TRUNK SIDE TRIM LEFT HAND - REAR UNDER BODY (Remove and Replace).
  4. Install the LH trunk load floor bracket. See Bracket - Load Floor - LH (Remove and Replace).
  5. Install the trunk sill trim. See TRUNK SILL LOWER TRIM (Remove and Replace).
  6. Install the LH trunk load floor. See TRUNK LOAD FLOOR - REAR (Remove and Replace).
  7. Connect the LV power. See LV Power (Disconnect and Connect).
  8. Install the 2nd row lower seat cushion. See 2ND ROW SEAT CUSHION (Remove and Replace).
  9. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).