Correction code 40202000 0.60 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and FRT listed above reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

1. Raise and support the vehicle. See Raise Vehicle - 2-Post Lift.
2. Open LH front door

   

3. Lower LH front window

   

4. Run ODIN routine PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox:(link)
5. Unlock the vehicle gateway. See Gateway (Unlock).
6. Access thermal system routines via UI
   Note

   Select Service mode > Thermal

   

   

7. Perform "Start Thermal Fill/Drain (Coolant Only)" through Service UI
   Note

   Select Thermal > Coolant System > Coolant Fill/Drain, click Run, close once routine is completed, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours routine must be performed again

   

   

   

8. Disconnect LV power. See LV Power (Disconnect and Connect) (Modify).
9. Remove the front aero shield. See Aero Shield - Front (Remove and Replace).
10. Remove clips secure LH wheel liner to front fascia and valance
    Note

    3x push clips

    

11. Remove clips secure RH wheel liner to front fascia and valance
    Note

    3x push clips

    

12. Remove both side bolts securing valance to fascia
    Note

    2x bolts, T40, 2.5Nm

    

    

13. Secure RH front wheel liner aside
    Note

    1x bungee strap, Secure to subframe

    

14. Position coolant drain container underneath RH front of HV battery

    

15. Attach hose extension to coolant drain hose for extra length

    

16. Attach the powertrain (PT) flush fitting adapter to coolant cart pressure hose

    

17. Disconnect PT return hose
    Note

    1x spring clip, Plug coolant connections as needed, Loss of coolant greater than 1L requires coolant vacuum fill

    

    

18. Attach PT drain fitting adapter to male PT return hose

    

    

    

19. Disconnect PT supply hose
    Note

    1x spring clip, Plug coolant connections as needed, Loss of coolant greater than 1L requires coolant vacuum fill

    

    

20. Attach PT flush fitting adapter to female side of PT supply hose
    Note

    1x spring clip, Perform push-pull test to verify adapter is fully engaged

    

    

    

21. Attach PT drain fitting adapter to coolant pressure tester cart
    Note

    The regulator valve is pre-set to 20 psi, When valve is set to horizontal position it is fully closed, Verify valve is in closed position

    

22. Attach compressed air line to coolant pressure tester
    Note

    Verify valve is in closed position

    

23. Open valve on PT drain fitting adapter
    Note

    When valve is in the vertical position it is fully open

    

24. Slowly open valve on pressure regulator and allow coolant to drain out of PT return hose
    Note

    Open valve very slowly, If opened too quickly, pressure relief valve on superbottle cap may open, Also superbottle cap may make humming noise, If so, pressure is too high and should be lowered by adjusting the valve

    

25. Close valve on pressure regulator
    Note

    Turn valve knob horizontal when coolant is no longer visibly draining

    

26. Remove PT flush fitting adapter from female side of PT supply hose
    Note

    1x spring clip

    

27. Remove plugs then connect PT supply hose
    Note

    1x clips, 1x plugs, Perform push-pull-push test to make sure hose is fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill

    

    

28. Disconnect PT flush fitting adapter from female side of PT return tube
    Note

    1x spring clip

    

29. Remove PT drain fitting adapter from male side of PT return hose
    Note

    1x spring clip, Plug the PT return hose

    

30. Remove plugs then connect PT return tube
    Note

    Perform a push-pull-push test to make sure the hose is fully seated. Do not wiggle the hose at the connection.

    

    

31. Remove PT drain fitting adapter from cart drain hose

    

32. Remove coolant drain container from underneath vehicle

    

33. Release RH front wheel liner
    Note

    1x bungee strap, Remove bungee strap as needed

    

34. Install bolt securing RH front wheel liner to skid plate
    Note

    1x bolt, 10mm, 5 Nm

    

35. Install clip securing RH wheel liner to body
    Note

    1x push clip

    

36. Install the front aero shield. See Aero Shield - Front (Remove and Replace).
37. Perform a coolant vacuum refill. See Cooling System - Vacuum Refill (Test/Adjust).
38. Connect LV power. See LV Power (Disconnect and Connect) (Modify).
39. Access thermal system routines via UI
    Note

    Select Service mode > Thermal

    

    

40. Unlock the vehicle gateway. See Gateway (Unlock).
41. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then perform the following routines:
    1. Tap Thermal > Actions > Stop Thermal Fill/Drain > Run, and allow the routine to complete.
    2. Tap Thermal > Coolant System > Coolant Valve Test > Run, and allow the routine to complete.
42. Inspect coolant level and top off as necessary
    Note

    Ensure that fluid level is at Max line, Vacuum fill required if greater than 1L lost during repair

    

43. Install coolant bottle cap

    

44. Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
45. Install HEPA filter assembly
    Note

    2x bolts, 10mm, 10 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct

    

    

    

    

46. Install rear apron
    Note

    16x trim clips, 3x locator pins, 2x clips, Replace any missing or damaged clips, Ensure pyrotechnic hood actuators are aligned with openings in apron

    

    

    

47. Close hood

    

    

48. Raise LH front window

    

49. Close LH front door