2024-07-23

Tailgate Assembly (Remove and Install)

Correction code 1010025011 FRT 0.24 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-05-16: Updated torque specification and size of the LH torsion rod end bolt.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Open the LH front door and lower the LH front window.
  2. Open the tailgate.
  3. Press the forward arrow in the LH bed rail to open the tonneu cover.
  4. Use a support stand to support the tailgate.
  5. Remove the LH and RH rear bed closeouts. See Bed Closeout - Rear - LH (Remove and Install).
  6. Release the spring clip on the LH tailgate strut, and then release the strut from the tailgate.
  7. Release the locking tabs, disconnect the tailgate harness connectors (x2) from the body harness, and then release the clip that attaches the harness to the tailgate.
  8. With assistance, remove the LH torsion rod end bolt from the hinge assembly.
    25 Nm (18.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Tilt the tailgate to a 45 degree angle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  9. With assistance, remove the RH torsion rod end fastener from the hinge assembly.
    50 Nm (36.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Tilt the tailgate to a 45 degree angle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T45 socket
  10. With asistance, pivot the RH side of the tailgate away from the vehicle, slide the LH side out of the sleeve, and then remove the tailgate from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Place the tailgate on a padded surface.

Install

  1. With asistance, slide the LH side of the tailgate into the sleeve, and then pivot the RH side into the slot.
  2. With assistance, install the RH torsion rod end fastener to the hinge assembly.
    50 Nm (36.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Tilt the tailgate to a 45 degree angle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T45 socket
  3. With assistance, install the LH torsion rod end bolt to the hinge assembly.
    25 Nm (18.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Tilt the tailgate to a 45 degree angle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  4. Install the clip that attaches the harness to the tailgate, connect the tailgate harness connectors (x2) to the body harness, and then engage the connector locks.
  5. Install the LH tailgate strut, and then install the spring clip.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the strut is fully seated on the ball stud.
  6. Install the LH and RH rear bed closeouts. See Bed Closeout - Rear - LH (Remove and Install).
  7. Remove the support stand from underneath the tailgate.
  8. Close the tailgate.
  9. Close the tonneau cover.
  10. Raise the LH front window and close the LH front door.