2025-07-07

Door - Front - LH (Remove and Install)

Correction code 1010025021 1010025031 FRT 0.24 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2025-07-07: Updating to from Remove and Replace steps to Remove and Install steps.
  • 2024-06-05: Added final step to check gap and flushness.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Open the LH front door and lower all the windows.
  2. Open the powered frunk.
  3. Place the vehicle into Service Mode. See Service Mode.
  4. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Install).
  5. Disconnect MV power. See Disconnect MV Power (Modify).
  6. Remove the bolt that attaches the check strap to the body.
    23 Nm (17.0 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T40 socket
  7. Release the grommet from the LH front door harness connector at the A-pillar, and pull back to expose the connector and harness wires.
  8. Apply gentle tension to the harness wires, and use a pick to press down on the inner tang in the top half of the harness connector.
  9. Continue to apply gentle tension to the harness wires, and use the pick to press up on the inner tang in the bottom half of the harness connector, and then disconnect the harness from the A-pillar connector.
  10. Tape the door hinge mount areas.
    Informational PurposesAn informational icon, calling your attention
    Note
    This will help with the fitment of the door during installation.
  11. Remove the door hinge fasteners (x2).
    38 Nm (28.0 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 15 mm socket (low profile)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Use assistance or rack holder to hold the door.
  12. Remove the LH front door from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use assistance when lifting the door assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use the Portable Bench (1054720-00-A) to secure the door.

Install

  1. Install the LH front door.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the hinge with the door stud and tape.
  2. Install the door hinge fasteners (x2).
    38 Nm (28.0 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 15 mm socket (low profile)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use assistance or rack holder to hold the door.
  3. Remove the tape from the door hinge mount areas.
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove only if finished aligning the door.
  4. Connect LH front door harness at A-pillar.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Seat grommet onto connector housing before installation, Perform push-pull-push test
  5. Install the check strap fastener.
    23 Nm (17.0 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T40 socket
  6. Reconnect MV power. See Disconnect MV Power (Modify).
  7. Check the LH front door gap and flushness and adjust as needed.
    Informational PurposesAn informational icon, calling your attention
    Note
    Reference current specifications in CVIS.