29/02/2024 13:45:45

Charge Port Voltage Check

Correction code 44012100 FRT 0.15 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1083188-00-A Fluke Digital Multimeter 179
  • 1130480-00-A Test Probes, Slim, Fluke TP38
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure verifies that high voltage power is no longer available to the charge port. Perform this procedure before servicing any part of the charge port assembly.
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Warning
Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.
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Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
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Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional glove and safety information.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Make sure that the insulation meter and leads are capable of handling at least 500V DC.
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Warning
Make sure that the HV gloves are not expired.
  • North America: HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12 month period. If the gloves were not put into service during the 12-month period following the testing date, they must be retested before being put into service.

Procedure

  1. Open the charge port door.
  2. Disconnect MV power. See Disconnect MV Power.
  3. Set the multimeter to measure DC voltage, touch the probes to the MV auxiliary battery terminals.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Gently touch the probes to the battery terminals as to avoid damaging the terminals.
  4. Remove all loose articles and jewelry from your person.
  5. Put on safety glasses, High Voltage (HV) insulating gloves, and leather glove protectors.
  6. Prepare the multimeter with slim test probes.
  7. Use the multimeter to check voltages at charge port terminals B+ and B-.
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch the probes to the sides of the terminals, not the tips.
    Informational PurposesAn informational icon, calling your attention
    Note
    Clip the alligator clip onto a body panel.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    If the voltage reading is greater than 10V, the HV battery contactors are closed or welded. Stop this procedure and contact Service Engineering.
  8. If all charge port voltage readings were less than 10V, return to the procedure that specified the charge port voltage check.