06/11/2024 14:53:06

Truck Bed Exterior Trim - Sail Applique Set (Retrofit)

Correction code NA NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open tonneau cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Press forward arrow on LH bed rail
  2. Open tailgate
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    Note
    Press button to release
  3. Remove tailgate top applique
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 2x guide datums, 5x hooks, replace with a new applique if removed
  4. Remove LH sail applique
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, 6x double-sided tape strips, 1x connector, 1x harness clip, Lift rear edge first to remove connector and harness clip, Remove double-sided tape from applique and bed side, Remove any remaining adhesive with IPA wipes, Discard sail applique after removal
  5. Remove LH tonneau water management seal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Pull away from rail to release from groove
  6. Remove LH tonneau rail
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 9 Nm, Lift upwards and slide rearwards to relase
  7. Remove LH tail lamp step bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 10 Nm, Early production vehicles may not have push clip
  8. Remove RH sail applique
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, 6x double-sided tape strips, Remove double-sided tape from applique and bed side, Remove any remaining adhesive with IPA wipes, Discard sail applique after removal
  9. Remove RH tonneau water management seal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Pull away from rail to release from groove
  10. Remove RH tonneau rail
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 9 Nm, Lift upwards and slide rearwards to relase
  11. Remove RH tail lamp step bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 10 Nm, Early production vehicles may not have push clip
  12. Measure the slot length on inner sail stamping
    Informational PurposesAn informational icon, calling your attention
    Note
    if slot length is shorter than 23mm then proceed with rework steps to elongate holes
  13. Perform rework on both LH and RH inner sail stamping to elongate holes
    Informational PurposesAn informational icon, calling your attention
    Note
    16x holes, 8 holes on each side, Hole needs to be elongated 2 mm per side to allow for float, Scribe each hole using a caliper and filed it out by hand, Rework only apply for built date before 4/1, Proceed onto next step if built afterwards
  14. Apply a coat of SEM self-etching primer to reworked areas
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    Note
    16x reworked holes, Allow time for primer to dry
  15. Install RH tail lamp step bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 10 Nm, Early production vehicles may not have push clip
  16. Position RH tonneau rail and sail applique corner bracket into place
  17. Install RH tonneau rail
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 9 Nm, Maneuver rail into position
  18. Install RH tonneau water management seal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Push seal into rail groove
  19. Install RH sail applique
    Informational PurposesAn informational icon, calling your attention
    Note
    17x clips, 1x datum, Align RH sail applique into place, Ensure all clips are properly secured onto body
  20. Install LH tail lamp step bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 10 Nm, Early production vehicles may not have push clip
  21. Position LH tonneau rail and sail applique corner bracket into place
  22. Install LH tonneau rail
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 9 Nm, Maneuver rail into position
  23. Install LH tonneau water management seal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Push seal into rail groove
  24. Install LH sail applique
    Informational PurposesAn informational icon, calling your attention
    Note
    17x clips, 1x datum, 1x connector, 1x harness clip, Align LH sail applique into place, Ensure all clips are properly secured onto body
  25. Install tailgate top applique
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 2x guide datums, 5x hooks, Align hooks and swing rear wards, Wrap a mallet with a microfiber to ensure hooks are engaged fully
  26. Close tailgate
  27. Close tonneau cover