18/12/2024 16:21:50

Truck Bed Exterior Trim - Sail Applique Set (Retrofit)

Correction code NA NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

2024-12-18: Added steps to remove/install corner bracket. Updated notes for additional information.

Warning

This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open tonneau cover

Note
Press forward arrow on LH bed rail
Open tailgate

Note
Press button to release
Remove tailgate top applique

Note
10x clips, 2x guide datums, 5x hooks, replace with a new applique if removed
Remove LH sail applique

Note
9x clips, 6x double-sided tape strips, 1x connector, 1x harness clip, Lift rear edge first to remove connector and harness clip, Remove double-sided tape from applique and bed side, Remove any remaining adhesive with IPA wipes, Discard sail applique after removal
Remove LH tonneau water management seal

Note
1x clip, Pull away from rail to release from groove
Remove the LH sail applique corner bracket

Note
1x bolt, 10mm, 9 Nm, 1x datum

Figure 1. LH shown; RH similar

Figure 2. LH shown; RH similar

Figure 3. LH shown; RH similar
Remove LH tonneau rail

Note
9x bolts, 10mm, 9 Nm, Lift upwards and slide rearwards to release
Remove LH tail lamp step bracket

Note
1x clip, 1x bolt, 10mm, 10 Nm, Early production vehicles may not have push clip
Remove RH sail applique

Note
9x clips, 6x double-sided tape strips, Remove double-sided tape from applique and bed side, Remove any remaining adhesive with IPA wipes, Discard sail applique after removal
Remove RH tonneau water management seal

Note
1x clip, Pull away from rail to release from groove
Remove the RH sail applique corner bracket

Note
1x bolt, 10mm, 9 Nm, 1x datum

Figure 4. LH shown; RH similar

Figure 5. LH shown; RH similar

Figure 6. LH shown; RH similar
Remove RH tonneau rail

Note
9x bolts, 10mm, 9 Nm, Lift upwards and slide rearwards to release
Remove RH tail lamp step bracket

Note
1x clip, 1x bolt, 10mm, 10 Nm, Early production vehicles may not have push clip
Measure the slot length on inner sail stamping

Note
if slot length is shorter than 23mm then proceed with rework steps to elongate holes
Perform rework on both LH and RH inner sail stamping to elongate holes

Note
16x holes, 8 holes on each side, Hole needs to be elongated 2 mm per side to allow for float, Scribe each hole using a caliper and filed it out by hand, Rework only apply for built date before 4/1, Proceed onto next step if built afterwards
Apply a coat of SEM self-etching primer to reworked areas

Note
16x reworked holes, Allow time for primer to dry
Install RH tail lamp step bracket

Note
1x clip, 1x bolt, 10mm, 10 Nm, Early production vehicles may not have push clip
Position RH tonneau rail and sail applique corner bracket into place
Install RH tonneau rail

Note
9x bolts, 10mm, 9 Nm, Maneuver rail into position, Fasteners may vary, if needed add new bolt to secure RH sail applique corner bracket into place

Figure 7. LH shown; RH similar
Install RH tonneau water management seal

Note
1x clip, Push seal into rail groove
Install RH sail applique

Note
17x clips, 1x datum, Verify the forward most clips are present and seated correctly Align RH sail applique into position, Ensure all clips are properly secured onto body, Failure to secure clips could result in part ejection
Install LH tail lamp step bracket

Note
1x clip, 1x bolt, 10mm, 10 Nm, Early production vehicles may not have push clip
Position LH tonneau rail and sail applique corner bracket into place
Install LH tonneau rail

Note
9x bolts, 10mm, 9 Nm, Maneuver rail into position, Fasteners may vary, if needed add new bolt to secure applique corner bracket into place

Figure 8. LH shown; RH similar
Install LH tonneau water management seal

Note
1x clip, Push seal into rail groove
Install LH sail applique

Note
17x clips, 1x datum, 1x connector, 1x harness clip, Verify the forward most clips are present and seated correctly, Align LH sail applique into position, Ensure all clips are properly secured onto body, Failure to secure clips could result in part ejection
Install tailgate top applique

Note
10x clips, 2x guide datums, 5x hooks, Align hooks and swing rear wards, Wrap a mallet with a microfiber to ensure hooks are engaged fully
Close tailgate
Close tonneau cover