11/11/2024 10:48:14

Rear Drive Unit - Rear Drive Inverter - Set (Tri-Motor) (Remove and Replace)

Correction code NA NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
  1. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  2. Open the LH front door and lower the LH front window.
  3. Open the powered frunk.
  4. Connect a laptop with Toolbox 3 to the vehicle. See Toolbox 3 (Connect and Disconnect).
  5. Unlock the vehicle Gateway. See Gateway (Unlock).
  6. Select 'Procedures'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lighting Bolt Icon > High Voltage > Procedures
  7. Select 'Rear Left Drive Inverter Replacement'
    Informational PurposesAn informational icon, calling your attention
    Note
    Procedures > Drive-Inverter-Replacement > Rear Left Drive Inverter ReplacementNote, If replacing the Right-Rear inverter then utilize the Right-Rear Inverter Dashboard instead
  8. Select ‘Store Boot + App Data and Start Fluid Fill/Drain’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select 'Close' once complete
  9. Select 'Procedures'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lighting Bolt Icon > High Voltage > Procedures
  10. Select 'Rear Right Drive Inverter Replacement'
    Informational PurposesAn informational icon, calling your attention
    Note
    Procedures > Drive-Inverter-Replacement > Rear Right Drive Inverter Replacement
  11. Select ‘Store Boot + App Data and Start Fluid Fill/Drain’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select 'Close' once complete
  12. Open the tonneau cover.
  13. Open the tailgate.
  14. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  15. Disconnect MV power. See Disconnect MV Power.
  16. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Note
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals
  17. Remove frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
  18. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  19. Remove Mid-aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm
  20. Remove all items from pockets and ensure not wearing metal items
  21. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  22. Put on HV insulating gloves and leather over gloves
  23. Verify no HV - Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  24. Remove leather over gloves and HV insulating gloves
  25. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  26. Open bed cargo tub lid
  27. Remove cargo tub struts from cargo lid
    Informational PurposesAn informational icon, calling your attention
    Note
    2x strut clips
  28. Remove bed cargo tub lid
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm, Recommend assistance
  29. Remove fastener covers from bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x covers
  30. Remove bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    10x bolts, 15mm, 56 Nm, 4x anchors, Open anchors as needed, Lift front edge with trim tool then remove panel, Recommend assistance
  31. Remove LH bed closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Release LH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off to allow removal of bed closeout panel from vehicle
  32. Remove LH upper bed side wall assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Start from rear, Lift tonneau seal as required. Pull from the bottom downwards.
  33. Remove LH lower bed side wall
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 46 Nm, 2x bolts, T45, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs, Disconnect bed outlet connectors from bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Release locking tabs, Slide lock to release, Recommend assistance
  34. Remove RH bed closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Release RH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off in order to remove bed closeout panel from vehicle
  35. Remove RH upper bed side wall assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 1x connector. Pull downwards
  36. Remove RH bed side wall
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs
  37. Remove bolts securing bed cargo tub
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm
  38. Remove bed cargo tub from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  39. Position coolant catcher below rear drive unit
  40. Release LH RDU inverter to heat exchange hose from drive inverter
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hose, Plug both ends, Use a flathead to release clip on hose and release hose, Move aside as needed, Use a shop towel to clean and remove remaining coolant residue from driver inverter
  41. Release RDU supply hose from drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clip, 2x hose, Plug both ends, Use a flathead to release clip on hose and release hose, Move aside as needed, Use a shop towel to clean and remove remaining coolant residue from driver inverter
  42. Remove bolt securing LH RDU HV harness onto RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 10mm, 11 Nm
  43. Disconnect LH RDU HV cable from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab then release connector body, Move aside as needed
  44. Disconnect LH RDU logic connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x harness clip, 1x connector, Release locking tab, Do not get coolant ingress into this connector, Move aside as needed
  45. Remove phase access cover label
    Informational PurposesAn informational icon, calling your attention
    Note
    Label is one time use, Discard after removal
  46. Remove bolts securing phase out cover assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 14 Nm
  47. Remove phase out cover assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a plastic trim tool to aid in removal, If phase out cover or O-rings are damaged then replace with a new unit
  48. Remove bolts securing 3 phase busbars to rear inverter assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm
  49. Put on ESD wrist strap and secure it to inverter housing
  50. Remove bolts securing LH RDU inverter to gearbox assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, EP10, 12.5 Nm
  51. Remove LH drive inverter from RDU and drain coolant
    Informational PurposesAn informational icon, calling your attention
    Note
    Take caution to avoid damage to PCBA
  52. Place drive inverter onto ESD mat
  53. Remove ESD wrist strap from old inverter
  54. Prepare new drive inverter
    Informational PurposesAn informational icon, calling your attention
    Note
    Prepare new drive inverter, Save packaging to MRB old drive inverter, Remove any red protective covers
  55. Secure ESD strap onto new inverter housing
  56. Wipe HV cable lugs to ensure contact surfaces are free of debris
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time
  57. Install fasteners securing inverter to gearbox assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, EP10, Install hand tight, Torque at a later step
  58. Torque fasteners securing inverter to gearbox assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, EP10, 12.5 Nm, Torque two fasteners nearest alignment dowels first
  59. Install bolts securing LH drive inverter to 3 phase lugs
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm
  60. Install phase out cover assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    If phase out cover or O-rings are damaged then replace with a new unit
  61. Install bolts securing RDU phase out cover assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 14 Nm
  62. Install phase out cover label
    Informational PurposesAn informational icon, calling your attention
    Note
    One time use, install new label
  63. Remove ESD wrist strap from inverter
  64. Take old inverter and prepare for MRB, Label properly for return or disposal
    Informational PurposesAn informational icon, calling your attention
    Note
    Use ESD wrist strap, Label inverter for MRB and return to packaging, Secure any protective red caps, Return or dispose of packaging through proper channels, Label the part as MRB
  65. Install leak test adapter plug to 12V connector at inverter - placeholder
  66. Install leak test adapter to RDU HV connector - placeholder
  67. Connect regulator to adapter at HV connector
  68. Close both valves on the regulator test tool
  69. Connect regulator to air supply
  70. Turn on regulator and open valve closest to regulator
  71. Set regulator to 1 psi
  72. Open the 2nd valve to inject air into the penthouse
    Informational PurposesAn informational icon, calling your attention
    Note
    Close valve when pressure reaches 1 psi and stable
  73. Wait 45 seconds for pressure to settle
  74. Record start pressure valve
  75. Wait 60 seconds for test
  76. Record end pressure valve
    Informational PurposesAn informational icon, calling your attention
    Note
    If pressure did not drop more than 0.04 psi, continue to next step. If pressure dropped more than 0.04 psi, then inspect for leaks.
  77. Disconnect air supply from regulator tool
  78. Disconnect regulator from leak test adapter at HV connector
  79. Remove leak test adapter from HV connector
  80. Remove leak test adapter plug from 12V connector at inverter - placeholder
  81. Remove bolt securing RH RDU HV harness onto RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 10mm, 11 Nm
  82. Disconnect RH RDU HV cable from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab then release connector body, Move aside as needed
  83. Disconnect RH RDU logic connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x harness clip, 1x connector, Release locking tab, Do not get coolant ingress into this connector, Move aside as needed
  84. Remove phase access cover label
    Informational PurposesAn informational icon, calling your attention
    Note
    Label is one time use, Discard after removal
  85. Remove bolts securing phase out cover assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 14 Nm
  86. Remove phase out cover assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a plastic trim tool to aid in removal, If phase out cover or O-rings are damaged then replace with a new unit
  87. Remove bolts securing 3 phase busbars to rear inverter assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm
  88. Put on ESD wrist strap and secure it to inverter housing
  89. Remove bolts securing RH RDU inverter to gearbox assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, EP10, 12.5 Nm
  90. Remove RH drive inverter from RDU and drain coolant
    Informational PurposesAn informational icon, calling your attention
    Note
    Take caution to avoid damage to PCBA
  91. Place drive inverter onto ESD mat
  92. Remove ESD wrist strap from old inverter
  93. Prepare new drive inverter
    Informational PurposesAn informational icon, calling your attention
    Note
    Prepare new drive inverter, Save packaging to MRB old drive inverter, Remove any red protective covers
  94. Secure ESD strap onto new inverter housing
  95. Wipe HV cable lugs to ensure contact surfaces are free of debris
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time
  96. Install fasteners securing inverter to gearbox assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, EP10, Install hand tight, Torque at a later step
  97. Torque fasteners securing inverter to gearbox assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, EP10, 12.5 Nm, Torque two fasteners nearest alignment dowels first
  98. Install bolts securing LH drive inverter to 3 phase lugs
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm
  99. Install phase out cover assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    If phase out cover or O-rings are damaged then replace with a new unit
  100. Install bolts securing RDU phase out cover assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 14 Nm
  101. Install phase out cover label
    Informational PurposesAn informational icon, calling your attention
    Note
    One time use, install new label
  102. Remove ESD wrist strap from inverter
  103. Take old inverter and prepare for MRB, Label properly for return or disposal
    Informational PurposesAn informational icon, calling your attention
    Note
    Use ESD wrist strap, Label inverter for MRB and return to packaging, Secure any protective red caps, Return or dispose of packaging through proper channels, Label the part as MRB
  104. Install leak test adapter plug to 12V connector at inverter - placeholder
  105. Install leak test adapter to RDU HV connector - placeholder
  106. Connect regulator to adapter at HV connector
  107. Close both valves on the regulator test tool
  108. Connect regulator to air supply
  109. Turn on regulator and open valve closest to regulator
  110. Set regulator to 1 psi
  111. Open the 2nd valve to inject air into the penthouse
    Informational PurposesAn informational icon, calling your attention
    Note
    Close valve when pressure reaches 1 psi and stable
  112. Wait 45 seconds for pressure to settle
  113. Record start pressure valve
  114. Wait 60 seconds for test
  115. Record end pressure valve
    Informational PurposesAn informational icon, calling your attention
    Note
    If pressure did not drop more than 0.04 psi, continue to next step. If pressure dropped more than 0.04 psi, then inspect for leaks.
  116. Disconnect air supply from regulator tool
  117. Disconnect regulator from leak test adapter at HV connector
  118. Remove leak test adapter from HV connector
  119. Remove leak test adapter plug from 12V connector at inverter - placeholder
  120. Connect RH RDU logic connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, verify lever is fully engaged, 1x harness clip, Inspect for any fluid in connector and clean before installation
  121. Connect RH RDU HV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  122. Install bolt securing RH RDU HV harness onto RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 11 Nm
  123. Connect LH RDU logic connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, verify lever is fully engaged, 1x harness clip, Inspect for any fluid in connector and clean before installation
  124. Connect LH RDU HV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  125. Install bolt securing LH RDU HV harness onto RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 11 Nm
  126. Secure RDU supply hose onto drive inverters
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clip, 2x hose, Re-secure clip if it detached from hose, Engage hose and verify the hose is fully and properly secured, Perform push-pull-push test
  127. Secure LH RDU inverter to heat exchange hose from drive inverter
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hose, Re-secure clip if it detached from hose, Engage hose and verify the hose is fully and properly secured, Perform push-pull-push test
  128. Secure RH RDU inverter to heat exchange hose from drive inverter
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hose, Re-secure clip if it detached from hose, Engage hose and verify the hose is fully and properly secured, Perform push-pull-push test
  129. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  130. Remove coolant catcher from below vehicle
  131. Install Mid-aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 onto mid aeroshield bolts and install fasteners
  132. Install vacuum refill cap onto coolant bottle assembly
  133. Place empty coolant container into front storage area
    Informational PurposesAn informational icon, calling your attention
    Note
    If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia
  134. Fill container with at least 15L of coolant
  135. Place filled coolant container onto coolant drain & fill cart
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle
  136. Setup coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  137. Install vacuum refill hose to refill cap on coolant bottle
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull-push test to verify hose is fully installed
  138. Position overflow hose into empty container
  139. Place refill hose inside filled coolant container
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end is fully submerged into coolant
  140. Connect shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  141. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Informational PurposesAn informational icon, calling your attention
    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  142. Slowly open the refill valve to allow coolant to be drawn into the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end of refill hose is fully submerged during entire process
  143. Once the gauge reads zero, close the coolant refill valve
  144. Remove shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  145. Remove coolant refill hose from coolant container
  146. Remove coolant overflow hose from coolant container
  147. Remove vacuum refill hose from refill cap on coolant bottle
  148. Remove vacuum refill cap from coolant bottle assembly
  149. Remove coolant refill tool from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Move coolant drain & fill cart away from vehicle
  150. Remove coolant container from inside underhood area
  151. Reconnect MV power. See Disconnect MV Power.
  152. Select 'Procedures'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lighting Bolt Icon > High Voltage > Procedures
  153. Select 'Rear Left Drive Inverter Replacement'
    Informational PurposesAn informational icon, calling your attention
    Note
    Procedures > Drive-Inverter-Replacement > Rear Left Drive Inverter ReplacementNote, If replacing the Right-Rear inverter then utilize the Right-Rear Inverter Dashboard instead
  154. Select ‘Stop Thermal Fluid Fill/Drain’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select 'Close' once complete
  155. Select "Restore Bootloader Data", click "Run", and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select 'Close' once complete, Bootloader data restore must be completed before a CAN redeploy is performed
  156. Select 'Procedures'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lighting Bolt Icon > High Voltage > Procedures
  157. Select 'Rear Right Drive Inverter Replacement'
    Informational PurposesAn informational icon, calling your attention
    Note
    Procedures > Drive-Inverter-Replacement > Rear Right Drive Inverter Replacement
  158. Select "Restore Bootloader Data", click "Run", and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select 'Close' once complete, Bootloader data restore must be completed before a CAN redeploy is performed
  159. Select 'Procedures'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lighting Bolt Icon > High Voltage > Procedures
  160. Select 'Rear Left Drive Inverter Replacement'
    Informational PurposesAn informational icon, calling your attention
    Note
    Procedures > Drive-Inverter-Replacement > Rear Left Drive Inverter ReplacementNote, If replacing the Right-Rear inverter then utilize the Right-Rear Inverter Dashboard instead
  161. Run 'CAN Redeploy' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    CAN redeploy will start immediately
  162. Select "Restore Application Data", click "Run", and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select 'Close' once complete
  163. Select 'Procedures'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lighting Bolt Icon > High Voltage > Procedures
  164. Select 'Rear Right Drive Inverter Replacement'
    Informational PurposesAn informational icon, calling your attention
    Note
    Procedures > Drive-Inverter-Replacement > Rear Right Drive Inverter Replacement
  165. Select "Restore Application Data", click "Run", and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select 'Close' once complete
  166. Run 'Coolant Air Purge' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  167. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line, Top off fluid as required
  168. Install coolant bottle cap
  169. Run 'Thermal Performance' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Front Drive Unit Replacement dashboard, Ensure result is 'Passed'
  170. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  171. Place stanchions around vehicle and set up a safety perimeter before performing resolver error learn
    Informational PurposesAn informational icon, calling your attention
    Note
    Use safety stanchions to section off vehicle before driving vehicle on a lift
  172. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  173. Select 'Procedures'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lighting Bolt Icon > High Voltage > Procedures
  174. Select 'Rear Right Drive Inverter Replacement'
    Informational PurposesAn informational icon, calling your attention
    Note
    Procedures > Drive-Inverter-Replacement > Rear Right Drive Inverter Replacement
  175. Run ODIN routine PROC_DIR_X_RESOLVER-ERROR-LEARNSearch for routine in ToolboxREAR Drive Unit Resolver Error LearningDrive Inverter ➜ Rear Drive Inverter Replacement ➜ Resolver Error Learn
  176. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  177. Remove safety stanchions from around vehicle after resolver learn is completed
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove all stanchions after vehicle is finished with the resolver error learn
  178. Install bed cargo tub into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  179. Install bolts securing bed cargo tub
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, Align tub as needed
  180. Install RH bed side wall
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Recommend assistance
  181. Install RH bed closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Release RH tailgate cable to install bed closeout panel from vehicle
  182. Install RH upper bed side wall assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Replace any missing or damaged clips, Lift tonneau seal as required
  183. Install LH lower bed side wall
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 46 Nm, 2x bolts, 13mm, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Secure locking tabs, Connect bed outlet connectors onto bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Secure locking tabs, Slide lock to secure, Recommend assistance
  184. Install LH bed closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Secure LH tailgate cable once closeout installed
  185. Install LH upper bed side wall assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Replace any missing or damaged clips, Lift tonneau seal as required
  186. Install bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    10x bolts, 15mm, 56 Nm, 4x anchors, Open and close anchors as needed, Recommend assistance
  187. Install fastener covers onto bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x covers
  188. Install bed cargo tub lid
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 6 Nm, Snug bolts, Torque will be done at later step, Position bed cargo tub lid onto vehicle, Install bolts securing bed cargo tub lid onto hinges, Recommend assistance
  189. Install cargo tub struts onto cargo lid
    Informational PurposesAn informational icon, calling your attention
    Note
    2x strut clips
  190. Close bed cargo tub lid
  191. Close the tonneau cover.
  192. Close the tailgate.
  193. Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODESearch for routine in ToolboxExit Service Mode
  194. Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
  195. Raise the LH front window and close the LH front door.
  196. Review wheel alignment requirements and add correction code as needed