16/05/2024 09:44:34

Off Road Lightbar (Mount on Windshield Only) (Retrofit)

Correction code 61010006 FRT 0.18 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

2024-05-15: Updated procedure with new urethane application method.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Note

The Tesla Lightbar for Cybertruck is designed only for off road use. Tesla by law cannot install the lightbar electronics and configure the vehicle for lightbar control.

Retrofit

Open the front doors and lower the front windows.
Disconnect Mid Voltage (MV) power. See Disconnect MV Power.
Use IPA wipes to clean the upper exterior portion of the windshield.

Note
Allow 1 minute of dry time.
Dry fit the off road lightbar on the windshield, and then apply masking tape along the lower portion of the lightbar to create a perimeter across the windshield. Remove the lightbar from the vehicle after the tape is applied.

Note
Make sure that the lightbar is properly aligned on the windshield.
Apply primer to the windshield on the entire urethane path on the windshield.
Note
Allow 1 minute of dry time.
Tip: Use of the following tool(s) is recommended:
- 1053830-00-A - BETAPRIME 5504G
Prepare the off road lightbar.

Note
Make sure that the lightbar mating surface is clean before applying primer onto the lightbar.
1. Use IPA wipes to clean the entire lightbar mating surface.
  
  Note
  Allow 1 minute of dry time.
2. Apply primer to the lightbar on the entire urethane path on the lightbar.
  Note
  Allow 1 minute of dry time.
  Tip: Use of the following tool(s) is recommended:
  - Primer, BETASEAL 43533
Prepare the caulking gun and urethane.
Note
Opening must be 7 mm wide and 12 mm tall.
Tip: Use of the following tool(s) is recommended:
- Retractable Blade Knife
- Tool, Caulking & Adhesive Gun, M18
Apply the urethane following the primer path on the off road lightbar.

Note
Verify that the outer urethane beads are married to avoid NVH issues.
With assistance, align the upper portion of the lightbar with the upper exterior portion of the windshield, position the lightbar evenly on the windshield, and then press down on the lightbar to fully adhere the urethane onto the windshield.
Use a 3 mm body gap and flush gauge to set the off road lightbar evenly across the windshield.
Tip: Use of the following tool(s) is recommended:
- Body Gap and Flush Gauge
Apply masking tape across the off road lightbar to secure the lightbar to the windshield. Allow the urethane to fully dry.
Release the clips (x4) that attach the front of the RH roof applique to the vehicle, and then use an inflatable air bag to keep the applique separated from the body.
Tip: Use of the following tool(s) is recommended:
- Inflatable Air Bag
- Plastic Trim Tool
Route the off road lightbar harness into the vehicle.

Note
Make sure that the harness does not pinch.
Remove the inflatable air bag, and then secure the clips (x4) that attach the front portion of the RH roof applique to the vehicle.
Remove all tape from the off road lightbar and the windshield.
Use IPA wipes to clean the off road lightbar and the windshield as required.

Note
Allow 1 minute of dry time.
Connect MV power. See Disconnect MV Power.
Raise the front windows and close the front doors.