02/10/2024 14:58:58

Front Brake Rotors - Calipers and Pads - Service Front Brake Caliper Boot Kit (Remove and Install)

Correction code 3301044151 3301044152 FRT 0.36 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Open the LH front door and lower the LH front window.
  2. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  3. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  4. Place shop rags underneath the brake fluid reservoir.
  5. Clean the area around the brake fluid reservoir and remove the brake reservoir cap.
  6. Remove the LH front wheel. See Wheel Assembly (Remove and Install).
  7. Remove the bolt that attaches the LH front brake hose bracket to the knuckle.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
  8. Remove the LH front brake pad anti-rattle springs.. See Front Brake Rotors - Calipers and Pads - Service Front Brake Caliper Spring Kit (Remove and Install).
  9. Remove the bolts (x2) that attach the LH front caliper to the knuckle, and then use an S-hook to hang the caliper from the body.
    315 Nm (232.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The rotor will be loose until the caliper is reinstalled. Use lug nut to secure the rotor as needed.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 24 mm socket
  10. Remove LH front caliper and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed, Use lug nut to secure rotor as needed
  11. Remove the brake pads from the LH front caliper.
  12. Placeholder - Compress LH front brake caliper pistons.
    Informational PurposesAn informational icon, calling your attention
    Note
    4x pistons, Picture for reference only
  13. Clean the LH front brake caliper.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a nylon brush and brake cleaner as needed. Allow 1 minute of dry time.
  14. Clean the LH front brake caliper anti-rattle springs (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Use soapy water or brake cleaner as needed. Allow 1 minute of dry time.
  15. Insert a pick underneath the center of the LH front brake caliper boot, and then work the pick around the boot to remove it. Repeat this for the remaining boots.

Install

  1. Position the LH front brake caliper boot into the caliper, and then press the center of the boot with both thumbs to install it. Repeat this step for the remaining boots.
  2. Install the brake pads (x2) into the LH front caliper.
  3. With assistance, position the LH front caliper onto the knuckle, and then install the bolts (x2) that attach the caliper to the knuckle.
    315 Nm (232.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The rotor will be loose until the caliper is installed.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 24 mm socket
  4. Install the LH front brake pad anti-rattle springs.. See Front Brake Rotors - Calipers and Pads - Service Front Brake Caliper Spring Kit (Remove and Install).
  5. Install the bolt that attaches the LH front brake hose bracket to the knuckle.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
  6. Lower the vehicle to access the frunk area.
  7. Check the brake fluid level and top off the reservoir if necessary.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the brake fluid level is above the Max line, remove any extra fluid.
  8. Install the brake reservoir cap.
  9. Pump the brake pedal a few times to ensure the pedal feels normal.
  10. Remove the shop rags from underneath the brake fluid reservoir.
  11. Install the LH rear wheel. See Wheel Assembly (Remove and Install).
  12. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  13. Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
  14. Raise the LH front window and close the LH front door.
  15. Perform a road test and burnish the brakes.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure there is proper brake pedal feel and performance. Add correction code 00040100 as needed.