07/02/2024 19:06:59

Closure Panels - Assembly - Rear Door - Left (Remove and Install)

Correction code 1010025041 1010025042 1010025051 1010025052 FRT 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Open the LH doors and lower the LH rear window.
  2. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  3. Remove the LH rear beltline assembly. See Rear Door Trim Pad - Beltline Assembly - LH (Remove and Install).
  4. Remove the LH rear door inner waist belt seal. See Front and Rear Door Seals - Inner Waist Belt Seal, Rear Door, LH (Remove and Install).
  5. Remove the LH rear door outer waist belt seal. See Front and Rear Door Seals - Outer Waist Belt Seal, Rear Door, LH (Remove and Install).
  6. Raise the LH rear window.
  7. Remove the LH rear door trim. See Rear Door Trim Pad - Door Trim Rear - LH (Remove and Install).
  8. Remove the LH rear door moving glass. See Door Glass - Moving Glass - Rear LH (Remove and Install).
  9. Disconnect MV power. See Disconnect MV Power.
  10. Release the locking tabs and disconnect the LH rear door harness connectors (x4), and then release the clips (x5) that attach the harness to the LH rear door closeout panel.
  11. Remove the bolts (x13) and release the datums (x2) that attach the LH rear door closeout panel to the door assembly, and then remove the closeout panel from the door assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently pry the panel to release the datums (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull the bottom portion of the panel away from the door assembly, and then lower the assembly to allow clearance for the regulator rails.
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket
    • 10 mm socket
  12. Release the connector lock, and then disconnect the LH rear door latch harness electrical connector.
  13. Remove the bolts (x3) that attach the LH rear door latch to the door assembly.
    13 Nm (9.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx T30 socket
  14. Release the grommet, and then remove the LH rear door latch from the door assembly.
  15. Release the locking tab, and then disconnect the LH rear door presenter harness electrical connector.
  16. Remove the bolts (x2) that attach the LH rear door presenter to the door assembly, and then remove the presenter from the door assembly.
    13 Nm (9.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx T30 socket
  17. Release the check strap closeout, and then remove the fasteners (x3) that attach the LH rear door check strap to the vehicle.
    Tip: Use of the following tool(s) is recommended:
    • Torx T40 socket
    • 10 mm socket
  18. Rotate the LH rear door check strap 90 degrees, and then remove the check strap from the vehicle.
  19. Release the clips (x16) that attach the LH rear door secondary seal to the door assembly, and then remove the seal from the door assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Start from the outer edge of the seal. Use a trim pry tool to prevent clips from breaking inside the door.
  20. Release the grommet and clips (x3) that attach the door closure device harness to the door assembly, and then remove the harness from the door assembly.
  21. Release the grommet from the LH rear door harness connector at the B-pillar, and pull back to expose the connector and harness wires.
  22. Apply gentle tension to the harness wires, and use a pick to press down on the inner tang in the top half of the harness connector.
  23. Continue to apply gentle tension to the harness wires, and use the pick to press up on the inner tang in the bottom half of the harness connector, and then disconnect the harness from the B-pillar connector.
  24. Release the grommet and clips (x3) that attach the LH rear door harness to the door interior, and then move the harness out through the door opening.
  25. Remove the LH rear door overslam bumper.
    Informational PurposesAn informational icon, calling your attention
    Note
    The bumper is secured to the door with 2 tabs.
  26. With assistance, remove the nuts (x2) that attach the LH rear door to the vehicle, and then remove the door from the vehicle.
    38 Nm (28.0 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 15 mm socket

Install

  1. With assistance, position the LH rear door to the vehicle, and then install the nuts (x2) that attach the door to the vehicle.
    38 Nm (28.0 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 15 mm socket
  2. Install the LH rear door overslam bumper.
  3. Move the LH rear door harness in through the door opening, and then fasten the grommet and clips (x3) that attach the harness to the door interior.
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat the grommet and verify it is fully installed. Use a plastic trim tool to push grommet into place if required
  4. Fasten the grommet to the LH rear door harness connector, and then firmly press the harness to the B-pillar connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a Push-Pull-Push check of the connector.
  5. Position the door closure device harness into the door assembly, and then install the grommet and clips (x3) that attach the harness to the door assembly.
  6. Position the LH rear door secondary seal onto the door assembly, and then install the clips (x16) that attach the seal to the door assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    The clip that is a different color is installed on the outer edge.
  7. Position the LH rear door check into the door assembly, and then rotate the strap 90 degrees.
  8. Install the fasteners (x3) that attach the LH rear door check strap to the vehicle, and then secure the check strap closeout.
    8.5 Nm (6.3 lbs-ft)
    23 Nm (17.0 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Torque the nuts (x2) to 8.5 Nm, and the bolt to 23 Nm.
    Tip: Use of the following tool(s) is recommended:
    • Torx T40 socket
    • 10 mm socket
  9. Position the LH rear door presenter into the door assembly, and then install the bolts (x2) that attach the presenter to the door assembly.
    13 Nm (9.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx T30 socket
  10. Connect the LH rear door presenter harness electrical connector, and then secure the connector lock.
  11. Position the LH rear door latch into the door assembly, and then install the bolts (x3).
    13 Nm (9.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx T30 socket
  12. Connect the LH rear door latch harness electrical connector, and then secure the connector lock.
  13. Install the grommet.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use the tab on the emergency release to guide the grommet.
  14. Position the LH rear door closeout panel to the door assembly, and then install the bolts (x13) and datums (x2) that attach the closeout panel to the door assembly.
    4 Nm (2.9 lbs-ft)
    12 Nm (8.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Torque the 8mm bolts (x11) to 4 Nm, and the 10 mm bolts (x2) to 12 Nm.
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket
    • 10 mm socket
  15. Connect the LH rear door harness connectors (x4) and secure the connector locks, and then install the clips (x5) that attach the harness to the LH rear door closeout panel.
  16. Connect an external window switch.
  17. Position the LH rear door glass into the vehicle, and then install and hand tighten the bolts (x2) that attach the glass to the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Be careful of the glass slipping off the mount.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  18. Pull the emergency cable to manually unlatch the LH rear door.
  19. Reconnect MV power. See Disconnect MV Power.
  20. Close the LH rear door.
  21. Check and adjust gap and flushness.
    Informational PurposesAn informational icon, calling your attention
    Note
    Connect an external window switch to help with adjustment.
  22. Open the LH rear door.
  23. Torque the bolts (x2) that attach the LH rear window to the regulator.
    13 Nm (9.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  24. Install the LH rear door grommets (x4).
  25. Disconnect the external window switch.
  26. Install the LH rear door outer waist belt seal. See Front and Rear Door Seals - Outer Waist Belt Seal, Rear Door, LH (Remove and Install).
  27. Install the LH rear door inner waist belt seal. See Front and Rear Door Seals - Inner Waist Belt Seal, Rear Door, LH (Remove and Install).
  28. Install the LH rear door trim. See Rear Door Trim Pad - Door Trim Rear - LH (Remove and Install).
  29. Install the LH rear beltline assembly. See Rear Door Trim Pad - Beltline Assembly - LH (Remove and Install).
  30. Raise the LH rear window.
  31. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  32. Close the LH doors.