2025-08-21
Rocker - Structural - Off Road - LH (Remove and Install)
Correction code
TBD
FRT: 0.6
NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2025-08-21: Released new procedure.
Warning
This procedure is a DRAFT.
Although it has been validated, Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near High Voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
-
Open LH front door
NotePush LH B-pillar door trigger to release
- Lower LH front window
-
Set air suspension ride height to “High”
NoteVia UI > Controls > Ride Height > High
-
Place air suspension into "Jack Mode"
NoteControls > Service > Jack Mode
-
Partially release aft section of LH front fender flare cover
Note11x clips, 3x datum, 1x connector total, Release as needed for clearance, Full removal not required
-
Remove clip securing LH front wheel liner to rocker cover
Note1x clip
-
Partially release fore section of LH rear fender flare cover
Note13x clips, 3x datums total, Release as needed for clearance, Full removal not required
-
Remove clip securing LH rocker cover to rear wheel liner
Note1x clip
-
Remove LH rocker trim panel
Note2x bolts, 10mm, 4 Nm, 14x clips, Release working at three points along length
-
Remove LH rocker carrier
Note5x bolts, 10mm, 13Nm, 13 clips, 1x datum, Release working at three points along length
-
Remove fasteners securing LH structural rocker to door ring
Note2x bolts, 10mm, 14Nm, Recommend assistance, Support rocker with floor jack during fastener removal, Use two floor jacks if assistance unavailable, Place rag on floor jack to protect paint
-
Remove fasteners securing LH structural rocker to u-nuts
Note12x bolts, EP10, 13Nm, Avoid moving u-nuts from center during this step
-
Remove LH structural rocker
Note4x bolts, 13mm, 28 Nm, 1x bolt, 15mm, 28 Nm, Recommend assistance, Lower floor jack to remove LH structural rocker
-
Position LH structural rocker
Note2x bolts, 10mm, 14 Nm, Recommend assistance, Use two floor jacks if assistance unavailable, Use rag to protect paint, Position rocker onto lower door ring then tighten bolts at front and rear of rocker, Hand tighten only
-
Install underbody fasteners securing LH structural rocker
Note4x bolts, 13mm, 28 Nm, 1x bolt, 15mm, 28 Nm, Install bolts by hand until flush with rocker, Do not tighten, Position floor jack as required to allow bolts to get good thread engagement, Forward most bolt is longer with a 15mm head, Do not install longer bolt in incorrect position
-
Install fasteners securing LH structural rocker
Note12x bolts, EP10, 13Nm, Install bolts hand tight only, Torque at a later step, Use floor jack as required to raise or lower structural rocker to achieve alignment with u-nuts, Avoid moving u-nuts from center during this step
-
Torque fasteners securing LH structural rocker
Note12x bolts, EP10, 13Nm, 4x bolts, 13mm, 28Nm, 1x bolt, 15mm, 28mm 2x bolts, 10mm, 14Nm, Torque underbody fasteners before torquing body side fasteners
-
Install LH rocker carrier
Note5x bolts, 10mm, 13Nm, 13 clips, 1x datum, Position rocker carrier to structural rocker then engage clips along length, Ensure carrier is fully seated then install fasteners securing carrier
-
Install LH rocker trim panel
Note2x bolts, 10mm, 4 Nm, 14x clips, Ensure trim panel is fully seated along length of rocker
-
Secure fore section of LH rear fender flare cover
Note13x clips, 3x datums total, Replace any missing or damaged clips
-
Install clip securing LH front wheel liner to rocker cover
Note1x clip
-
Secure aft section of LH front fender flare cover
Note11x clips, 3x datum, 1x connector total, Replace any missing or damaged clips
-
Install clip securing LH rear wheel liner to rocker cover
Note1x clip
-
Remove air suspension from "Jack Mode" and set to "Medium"
NoteVia UI > Controls > Service > Jack Mode, Via UI > Controls > Ride Height > Medium
- Raise LH front window
- Close LH front door