2026-04-06
Gearbox Fluid - Rear Drive Unit (3DU) (Drain and Refill) (Remove and Replace)
Correction code
40300102
0.54
NOTE: Unless otherwise explicitly stated in the procedure, the correction code and FRT listed above reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are created.
NOTE: See Personal Protection to make sure you
are wearing proper PPE when performing the procedure below.
NOTE: See Ergonomic Precautions for safe and healthy working practices.
Warning
This procedure is a DRAFT.
Although it has been validated, Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near High Voltage systems and
components.
- 2026-01-21: Released new procedure.
- Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
- Open the LH front door and lower the LH front window.
- Remove the rear skid plate. See Skid Plate - Rear (Remove and Install).
-
Position an oil drain container
underneath the rear drive unit.
-
Remove the oil drain plug from the rear
drive unit.
TIpUse of the following tool(s) is recommended:
- 8 mm hex
-
Remove the oil fill drain plug from the
rear drive unit.
TIpUse of the following tool(s) is recommended:
- 8 mm hex
- Connect a laptop with Toolbox to the vehicle. See Toolbox 3 (Connect and Disconnect).
-
Run ODIN routine
PROC_DIX_X_OIL-PUMP-DRAIN-CONTROLvia Toolbox:(link).
NoteSelect RDU. Run action and allow oil to drain.
-
Install oil drain plug onto rear drive
unit.
15 Nm (11.1 lbs-ft)NoteMake sure the O-ring is not damaged, and replace as needed.TIpUse of the following tool(s) is recommended:- 8 mm hex
-
Release the clips (x3) that attach the
RH side acoustic cover to the lower portion of acoustic cover.
-
Release the clips (x2) that attach the
RH side acoustic cover to the drive unit assembly, and then remove the acoustic cover from
the vehicle.
-
Set up the fill kit with KAF1.
CAUTIONOnly use KAF1 fluid. Do not interchange or mix oil types.NoteFill the oil container generously to prevent underfill and additional air being injected.
-
Position the oil pump hose into the fill
hole.
-
Gradually pump fluid into the rear drive
unit until fluid spills from the fill port, and then note the amount of fluid added.
CAUTIONOnly use KAF1 fluid. Do not mix oil types.NoteThe proper fill amount could be up to 300mL. Exceeding 300mL may require further diagnosis.
-
Turn the hose lever to the off position,
and then remove the oil pump hose from the fill port.
-
Spray the area with brake cleaner and
wipe any residual fluid.
-
Position the RH side acoustic cover onto
the rear drive unit, and then engage the clips (x5) that attach the cover to the drive
unit..
-
Install the oil fill plug onto the rear
drive unit.
15 Nm (11.1 lbs-ft)NoteMake sure the O-ring is not damaged, and replace as needed.TIpUse of the following tool(s) is recommended:- 8 mm hex
- Remove oil drain from underneath vehicle.
- Install the rear skid plate. See Skid Plate - Rear (Remove and Install).
- Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
- In Toolbox, click the Actions tab, and then search for "Oil Pressure".
- Run ODIN routine TEST-SELF_DIF_X_OIL-PUMP-PRESSUREvia Toolbox:(link)
- Disconnect Toolbox and remove the laptop from the vehicle. See Toolbox 3 (Connect and Disconnect).
- Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
- Raise the LH front window and close the LH front door.