09/04/2024 14:02:52

Bed and Backbone Harnesses - Bed Right (Remove and Install)

Correction code 1710013021 1710013022 FRT 2.22 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open LH front door

Note
Push LH B-pillar door trigger to release
Lower LH front window
Place vehicle in service mode

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Via UI > Controls > Software, Touch and hold "Cybertruck" for 2 seconds then release, Use screen keyboard to type "service" into dialog box then select OK
Open LH rear door

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Push LH C-pillar door trigger to release
Lower LH rear window
Remove 2nd row floor mat
Open RH front door

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Push RH B-pillar door trigger to release
Lower RH front window
Open RH rear door

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Push RH C-pillar door trigger to release
Lower RH rear window
Open tonneau cover

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Press forward arrow on LH bed rail
Open tailgate

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Press button to release
Open powered front trunk

Note
Via exterior switch or UI
Remove rear underhood apron

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9x clips
Unlock fireman's loop connector and disconnect, Slide eCPA to left on the MV battery connector then lift lever to release

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2x connectors, Unlock fireman's loop connector and disconnect, Release eCPA by pushing down to unlock and slide red locking tab to left, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
Remove frunk assembly

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6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
Remove RH underhood apron

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3x clips
Remove nut securing RH front outer cantrail

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1x nut, 10mm, 4 Nm
Remove RH sail baffle applique

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3x clips, Release clips working from bottom upwards
Remove RH sail baffle closeout

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6x clips
Remove RH C pillar applique closeout

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2x clips
Remove RH C pillar applique

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1x connector, 2x clips, 1x bolt, 10mm, 6 Nm, Pull outwards from bottom then pull down to release
Remove RH header seal

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Seal begins at front quarter glass and ends at C-Pillar applique
Remove screws securing RH cantrail

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8x screws, T20, 2.5 Nm
Remove RH cantrail trim

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11x clips, recommend assistance, Place on padded surface
Remove RH rear fender flare

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18x clips
Remove clips securing RH rear wheel liner onto aft fender flare carrier

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2x clips
Remove clips securing RH rear wheel liner onto fore fender flare carrier

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5x clips
Remove RH rear aft fender flare carrier

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2x bolts, 10mm, 7 Nm
Remove RH rear fore fender flare carrier

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6x bolts, 10mm, 7 Nm, 1x connector, Release RH rear BLE connector before removal of carrier
Remove fastener covers from bed floor assembly

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10x fastener covers
Remove bed floor assembly

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10x bolts, 15mm, 56 Nm, Lift front edge with trim tool then remove panel, Recommend assistance to hand off panel
Open bed cargo tub lid
Support bed cargo tub lid with hood prop
Remove LH bed cargo tub strut

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2x clips
Remove bed cargo tub lid

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4x bolts, 10mm, 5 Nm, Recommend assistance
Remove RH sail applique

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9x clips, 6x two sided tape strips, Remove two sided tape from applique and bed side, Remove any remaiining adhesive with IPA wipes
Remove RH tonneau rail seal

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1x clip, Pull away from rail to release from groove
Remove RH upper bed side wall assembly

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8x clips, 1x connector. Pull downwards
Remove RH bed closeout panel

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6x clips, 1x tab, Release RH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off in order to remove bed closeout panel from vehicle
Remove RH bed side wall

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1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs
Release RH tail lamp applique

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2x clips, 2x datums
Remove LH body side tail lamp

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1x connector, 2x datums, 2x scews, T30, 5 Nm, Remove screws and gently pry away from body to release datums, Release red locking tab on connector
Remove RH outer bed side

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13x bolts, 13mm, 28 Nm, 1x screw, T30, 8 Nm, Assistance required, Have assistant hold bed side to body while bolts are removed, Place on padded surface once removed
Remove RH mid A-pillar trim

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2x clips, 2x tabs, Release tabs, Slightly bend live hinge and release clips
Remove RH upper A-pillar panel

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8x clips, 1x harness clip, 1x connector, 1x bolt, 10mm, 6 Nm, Pull inwards to release
Push open RH coat hook

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Press to release
Remove RH coat hook bolt cover

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2x tabs
Remove RH coat hook bolt

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1x bolt, T20, 2.5 Nm
Remove RH cantrail trim panel

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5x clips, 1x connector, 3x bolts, T30, 6 Nm, Release clips then allow cantrail to hang from tethers for access to fasteners
Fold up 2nd row 60 seat

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Pull tether to release then lift up until locked in place
Partially release LH lower C-pillar trim

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1x clip, 1x datum
Fold up 2nd row 40 seat

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Pull tether to release then lift up until locked in place
Partially release RH lower C-pillar trim

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1x clip, 1x datum
Remove rear wall lower trim

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2x push clips, 4x clips, Remove outermost push clips, then pull straight forward to release inner clips
Remove RH Upper C-pillar

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5x clips, 3x tabs
Release RH 2nd row shoulder cover

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7x clips, 1x datum
Release RH 2nd row seat cushion release buckle strap guide

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1x clip, Position aside for access to clip
Remove RH 2nd row seat back assembly

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4x clips, 1x connector, 3x bolts, 10mm, 9 Nm, Pull upwards then away from frame then disconnect electrical harness, Release locking tab
Remove LH rear aft fender flare

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5x clips
Remove clips securing LH rear wheel liner onto rear fascia and diffuser

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5x clips
Remove clips securing LH rear wheel liner onto aft fender flare carrier

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2x clips
Remove LH rear aft fender flare carrier

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2x bolts, 10mm, 7 Nm, 2x datum
Remove license plate

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4x screws, Phillips PH2, 1 Nm
Remove bolts securing rear center fascia onto body

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2x bolts, 10mm, 6 Nm
Remove clips securing RH rear wheel liner onto rear fascia and diffuser

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5x clips
Remove bolts securing rear diffuser onto body

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9x bolts, 10mm, 6 Nm
Disconnect rear fascia harness connector

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1x connector, Release locking tab, Harness is located behind rear of LH rear wheel liner
Remove rear fascia from vehicle

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16x tabs, Release RH and LH side of rear fascia from body, Remove rear fascia from vehicle, Recommended assistance, Place onto protected surface
Remove RH rear wheel liner

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19x push clips, 5x push nuts, Discard push nuts after removal
Release rear lower section of RH bed harness

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1x connector, 5x clips, Release clip at opening near rear fascia bracket then pull harness through, Release locking tab
Release rear upper section of RH bed harness

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2x connectors, 11x clips, Release locking tabs
Release mid section of RH bed harness

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8x clips
Release ancillary section of RH bed harness

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3x connectors, 3x clips, Disconnect from HV battery ancillary passthrough, Disconnect height sensor, Release locking tabs
Release front section of RH bed harness

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1x connector, 8x clips, 1x bolt, 10mm, 7 Nm, Release locking tab
Release interior section of RH bed harness

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4x connectors, 12x clips, 1x grommet, 1x bolt, 8mm, 4 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover are fully released before attempting to release any MV connectors, Depress tabs to release grommet, Release locking tabsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may release crooked causing it to get stuck, secure bolt a few turns to loosen the tension then release bolt while assisting plastic locking cover by gently prying on the side that's stuck Metal Locking Cover You can use power tools, Quickly disconnecting locking cover helps connectors remove symmetrically
Remove RH bed harness

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Pull harness through from interior
Position RH bed harness

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Push harness through to interior
Secure interior section of RH bed harness

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4x connectors, 12x clips, 1x grommet, 1x bolt, 8mm, 4 Nm, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping, Secure grommet by pushing inwards, Engage locking tabsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assisting plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully
Secure front section of RH bed harness

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1x connector, 8x clips, 1x bolt, 10mm, 7 Nm, Engage locking tab
Secure ancillary section of RH bed harness

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3x connectors, 3x clips, Connect HV battery ancillary passthrough, Connect height sensor, Engage locking tabs
Secure mid section of RH bed harness

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8x clips
Secure rear upper section of RH bed harness

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2x connectors, 11x clips, Engage locking tabs
Secure rear lower section of RH bed harness

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1x connector, 5x clips, Push harness through opening near rear RH fascia bracket then secure clip, Secure locking tab
Install RH rear wheel liner

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19x push clips, 5x push nuts, Install new push nuts, Use of a socket and dead blow hammer can aid installation
Install rear fascia onto vehicle

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16x tabs, Recommend assistance, Sides will need to be spread apart to clear bumper structure
Install bolts securing rear center fascia onto body

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2x bolts, 10mm, 6 Nm
Install license plate

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4x screws, Phillips PH2, 1 Nm
Install bolts securing rear diffuser onto body

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9x bolts, 10mm, 6 Nm
Install rear fascia connector

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1x connector, Secure locking tab
Install clips securing LH rear wheel liner onto rear fascia and diffuser

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5x clips
Install LH rear aft fender flare carrier

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2x bolts, 10mm, 7 Nm
Install clips securing LH rear wheel liner onto aft fender flare carrier

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2x clips
Install LH rear aft fender flare

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5x clips, Replace any damaged or missing clips
Install clips securing RH rear wheel liner onto rear fascia and diffuser

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5x clips
Install RH 2nd row seat back assembly

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4x clips, 1x connector, 3x bolts, 10mm, 9 Nm, Connect electrical harness before fully seating assembly, Engage locking tab
Secure RH seat cushion release strap guide

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1x clip, Ensure strap is not twisted
Install RH 2nd row shoulder cover

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7x clips, 1x datum
Install RH Upper C-pillar

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5x clips, 3x tabs
Install rear wall lower trim

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2x push clips, 4x clips
Secure LH lower C-pillar trim

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1x clip, 1x datum
Fold down 2nd row 60 seat

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Pull tether to release then pivot down until locked in place
Install RH lower C-pillar trim

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1x clip, 1x datum
Fold down 2nd row 40 seat

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Pull tether to release then pivot down until locked in place
Install 2nd row floor mat
Secure RH cantrail panel

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5x clips, 1x connector, 3x bolts, T30, 6 Nm, Secure tethers then secure clips
Install RH coat hook bolt

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1x bolt, T20, 2.5 Nm
Install RH coat hook bolt cover

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2x tabs
Close RH coat hook

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Press to secure
Install RH upper A-pillar panel

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8x clips, 1x tether clip, 1x edge clip, 1x connector, 1x bolt, 10mm, 6 Nm, Ensure tethers are correctly oriented, Replace any missing or damaged clips
Install RH mid A-pillar trim

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2x clips, 2x tabs,
Install RH outer bed side

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13x bolts, 13mm, 28 Nm, 1x screw, T30, 8 Nm, Assistance required, Have assistant hold panel against body then install bolts hand tight, Adjust gap and flush as required then torque bolts
Install RH body side tail lamp

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1x connector, 2x datums, 2x scews, T30, 5 Nm, Push forwards to engage datums, Secure red locking tab on connector
Secure RH tail lamp applique

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2x clips, 2x datums
Install RH bed side wall

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1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Recommend assistance
Install RH bed closeout panel

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6x clips, 1x tab, Release RH tailgate cable to install bed closeout panel from vehicle
Install RH upper bed side wall assembly

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8x clips, Replace any missing or damaged clips, Lift tonneau seal as required
Install RH tonneaue rail seal

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1x clip
Install RH sail applique

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9x clips, 6x two sided tape strips, Ensure no two sided tape remains, Apply new two sided tape, Replace any damaged clips.
Install bed floor assembly

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10x bolts, 15mm, 56 Nm, Recommend assistance for installation
Install fastener covers onto bed floor assembly

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10x covers
Install bed cargo tub lid

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4x bolts, 10mm, 6 Nm, Snug bolts, Torque will be done at later step, Position bed cargo tub lid onto vehicle, Install bolts securing bed cargo tub lid onto hinges, Recommend assistance
Install LH bed cargo tub strut

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2x clips
Remove support from bed cargo tub lid
Close bed cargo tub lid
Verify Gap and Flush between cargo lid and bed

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Refer to CVIS, Verify flushness is within specification
Open bed cargo tub lid
Torque bed cargo tub lid hinge fasteners

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4x bolts, 10mm, 6 Nm
Close bed cargo tub lid
Install LH rear fore fender flare carrier

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6x bolts, 10mm, 7 Nm, 1x connector
Install RH rear aft fender flare carrier

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2x bolts, 10mm, 7 Nm
Install clips securing LH rear wheel liner onto fore fender flare carrier

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5x clips
Install clips securing RH rear wheel liner onto aft fender flare carrier

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2x clips
Install RH rear fender flare

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18x clips, Replace any missing or damaged clips
Install RH cantrail trim

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8x clips, Replace any missing or damaged clips, Position cantrail onto vehicle, Recommend assistance
Install screws securing RH cantrail

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8x screws, T20, 2.5 Nm
Install RH header seal

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Start from front quarter glass
Install RH sail baffle closeout

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6x clips, Replace any missing or damaged clips
Install LH C pillar applique

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1x connector, 2x clips, 1x bolt, 10mm, 6 Nm, Slide upwards then push inwards to secure clip,
Install LH C pillar applique closeout

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2x clips
Install LH sail baffle applique

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3x clips, Replace any missing or damaged clips
Install nut securing RH front outer cantrail

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1x nut, 10mm, 4 Nm
Install RH underhood apron

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3x clips
Slide eCPA to the right and ensure it is seated against the black lever, Connect fireman's loop 20 seconds after eCPA engagement

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2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down
Install frunk assembly

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6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
Install rear underhood apron

Note
9x clips, Adjust windshield seal as required
Close powered front trunk

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Via exterior switch or UI
Exit Service Mode

Note
Via UI > Service > Exit, Press and hold "Exit Service Mode" button
Close tonneau cover
Close tailgate
Close all 4 doors
Raise all 4 windows

Note
Verify switch is operating as expected