06/08/2024 14:14:37
Bed and Backbone Harnesses - Bed Right (Remove and Install)
Correction code 1710013021 1710013022 FRT 2.34 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2024-08-06: Updated steps for removing and installing the saile appliques.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Warning
Cybertruck electronics are powered by a
48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing
MV components requires extra knowledge and care in order to avoid personal and/or
vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any
required MV-related training courses have been completed, as applicable.
Remove
- Open all the doors and lower all the windows.
- Place the vehicle into Service Mode. See Service Mode.
-
Remove 2nd row floor mat
- Open the tonneau cover.
- Open the tailgate.
- Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
- Disconnect MV power. See Disconnect MV Power.
-
Remove frunk assembly
Note6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
-
Remove RH underhood apron
Note3x clips
-
Remove nut securing RH front outer
cantrail
Note1x nut, 10mm, 4 Nm
-
Remove RH sail baffle applique
Note3x clips, Release clips working from bottom upwards
-
Remove RH sail baffle closeout
Note6x clips
-
Remove RH C pillar applique
closeout
Note2x clips
-
Remove RH C pillar applique
Note1x connector, 2x clips, 1x bolt, 10mm, 6 Nm, Pull outwards from bottom then pull down to release
-
Remove RH header seal
NoteSeal begins at front quarter glass and ends at C-Pillar applique
-
Remove screws securing RH
cantrail
Note8x screws, T20, 2.5 Nm
-
Remove RH cantrail trim
Note11x clips, recommend assistance, Place on padded surface
-
Remove RH rear fender flare
Note18x clips
-
Remove clips securing RH rear wheel
liner onto aft fender flare carrier
Note2x clips
-
Remove clips securing RH rear wheel
liner onto fore fender flare carrier
Note5x clips
-
Remove RH rear aft fender flare
carrier
Note2x bolts, 10mm, 7 Nm
-
Remove RH rear fore fender flare
carrier
Note6x bolts, 10mm, 7 Nm, 1x connector, Release RH rear BLE connector before removal of carrier
-
Remove fastener covers from bed floor
assembly
Note6x covers
-
Remove bed floor assembly
Note10x bolts, 15mm, 56 Nm, 4x anchors, Open anchors as needed, Lift front edge with trim tool then remove panel, Recommend assistance
-
Open bed cargo tub lid
-
Support bed cargo tub lid with hood
prop
-
Remove LH bed cargo tub strut
Note2x clips
-
Remove bed cargo tub lid
Note4x bolts, 10mm, 5 Nm, Recommend assistance
-
Remove RH sail applique
Note9x clips, 6x double-sided tape strips, Remove double-sided tape from applique and bed side, Remove any remaining adhesive with IPA wipes, Discard sail applique after removal
-
Remove RH tonneau water management
seal
Note1x clip, Pull away from rail to release from groove
-
Remove RH upper bed side wall
assembly
Note8x clips, 1x connector. Pull downwards
-
Remove RH bed closeout panel
Note6x clips, 1x tab, Release RH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off in order to remove bed closeout panel from vehicle
-
Remove RH bed side wall
Note1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs
-
Release RH tail lamp applique
Note2x clips, 2x datums
-
Remove LH body side tail lamp
Note1x connector, 2x datums, 2x bolts, T30, 5 Nm, Remove screws and gently pry away from body to release datums, Release locking tab
-
Remove RH outer bed side
Note13x bolts, 13mm, 28 Nm, 1x screw, T30, 8 Nm, Assistance required, Have assistant hold bed side to body while bolts are removed, Place on padded surface once removed
-
Remove RH mid A-pillar trim
Note2x clips, 2x tabs, Release tabs, Slightly bend live hinge and release clips
-
Remove RH upper A-pillar panel
Note8x clips, 1x harness clip, 1x connector, 1x bolt, 10mm, 6 Nm, Pull inwards to release
-
Push open RH coat hook
NotePress to release
-
Remove RH coat hook bolt cover
Note2x tabs
-
Remove RH coat hook bolt
Note1x bolt, T20, 2.5 Nm
-
Remove RH cantrail trim panel
Note5x clips, 1x connector, 3x bolts, T30, 6 Nm, Release clips then allow cantrail to hang from tethers for access to fasteners
-
Fold up 2nd row 60 seat
NotePull tether to release then lift up until locked in place
-
Partially release LH lower C-pillar
trim
Note1x clip, 1x datum
-
Fold up 2nd row 40 seat
NotePull tether to release then lift up until locked in place
-
Partially release RH lower C-pillar
trim
Note1x clip, 1x datum
-
Remove rear wall lower trim
Note2x push clips, 4x clips, Remove outermost push clips, then pull straight forward to release inner clips
-
Remove RH Upper C-pillar
Note5x clips, 3x tabs
-
Release RH 2nd row shoulder
cover
Note7x clips, 1x datum
-
Release RH 2nd row seat cushion
release buckle strap guide
Note1x clip, Position aside for access to clip
-
Remove RH 2nd row seat back
assembly
Note4x clips, 1x connector, 3x bolts, 10mm, 9 Nm, Pull upwards then away from frame then disconnect electrical harness, Release locking tab
-
Remove LH rear aft fender flare
Note5x clips
-
Remove clips securing LH rear wheel
liner onto rear fascia and diffuser
Note5x clips
-
Remove clips securing LH rear wheel
liner onto aft fender flare carrier
Note2x clips
-
Remove LH rear aft fender flare
carrier
Note2x bolts, 10mm, 7 Nm, 2x datum
-
Remove license plate
Note4x screws, Phillips PH2, 1 Nm
-
Remove bolts securing rear center
fascia onto body
Note2x bolts, 10mm, 6 Nm
-
Remove clips securing RH rear wheel
liner onto rear fascia and diffuser
Note5x clips
-
Remove bolts securing rear diffuser
onto body
Note9x bolts, 10mm, 6 Nm
-
Disconnect rear fascia harness
connector
Note1x connector, Release locking tab, Harness is located behind rear of LH rear wheel liner
-
Remove rear fascia from vehicle
Note16x tabs, Release RH and LH side of rear fascia from body, Remove rear fascia from vehicle, Recommended assistance, Place onto protected surface
-
Remove RH rear wheel liner
Note19x push clips, 5x push nuts, Discard push nuts after removal
-
Release rear lower section of RH bed
harness
Note1x connector, 5x clips, Release clip at opening near rear fascia bracket then pull harness through, Release locking tab
-
Release rear upper section of RH bed
harness
Note2x connectors, 11x clips, Release locking tabs
-
Release mid section of RH bed
harness
Note8x clips
-
Release ancillary section of RH bed
harness
Note3x connectors, 3x clips, Disconnect from HV battery ancillary passthrough, Disconnect height sensor, Release locking tabs
-
Release front section of RH bed
harness
Note1x connector, 8x clips, 1x bolt, 10mm, 7 Nm, Release locking tab
-
Release interior section of RH bed
harness
Note4x connectors, 12x clips, 1x grommet, 1x bolt, 8mm, 4 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover are fully released before attempting to release any MV connectors, Depress tabs to release grommet, Release locking tabsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may release crooked causing it to get stuck, secure bolt a few turns to loosen the tension then release bolt while assisting plastic locking cover by gently prying on the side that's stuck Metal Locking Cover You can use power tools, Quickly disconnecting locking cover helps connectors remove symmetrically
-
Remove RH bed harness
NotePull harness through from interior
Install
-
Position RH bed harness
NotePush harness through to interior
-
Secure interior section of RH bed
harness
Note4x connectors, 12x clips, 1x grommet, 1x bolt, 8mm, 4 Nm, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping, Secure grommet by pushing inwards, Engage locking tabsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assisting plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully
-
Secure front section of RH bed
harness
Note1x connector, 8x clips, 1x bolt, 10mm, 7 Nm, Engage locking tab
-
Secure ancillary section of RH bed
harness
Note3x connectors, 3x clips, Connect HV battery ancillary passthrough, Connect height sensor, Engage locking tabs
-
Secure mid section of RH bed
harness
Note8x clips
-
Secure rear upper section of RH bed
harness
Note2x connectors, 11x clips, Engage locking tabs
-
Secure rear lower section of RH bed
harness
Note1x connector, 5x clips, Push harness through opening near rear RH fascia bracket then secure clip, Secure locking tab
-
Install RH rear wheel liner
Note19x push clips, 5x push nuts, Install new push nuts, Use of a socket and dead blow hammer can aid installation
-
Install rear fascia onto vehicle
Note16x tabs, Recommend assistance, Sides will need to be spread apart to clear bumper structure
-
Install bolts securing rear center
fascia onto body
Note2x bolts, 10mm, 6 Nm
-
Install license plate
Note4x screws, Phillips PH2, 1 Nm
-
Install bolts securing rear diffuser
onto body
Note9x bolts, 10mm, 6 Nm
-
Install rear fascia connector
Note1x connector, Secure locking tab
-
Install clips securing LH rear wheel
liner onto rear fascia and diffuser
Note5x clips
-
Install LH rear aft fender flare
carrier
Note2x bolts, 10mm, 7 Nm
-
Install clips securing LH rear wheel
liner onto aft fender flare carrier
Note2x clips
-
Install LH rear aft fender flare
Note5x clips, Replace any damaged or missing clips
-
Install clips securing RH rear wheel
liner onto rear fascia and diffuser
Note5x clips
-
Install RH 2nd row seat back
assembly
Note4x clips, 1x connector, 3x bolts, 10mm, 9 Nm, Connect electrical harness before fully seating assembly, Engage locking tab
-
Secure RH seat cushion release strap
guide
Note1x clip, Ensure strap is not twisted
-
Install RH 2nd row shoulder
cover
Note7x clips, 1x datum
-
Install RH Upper C-pillar
Note5x clips, 3x tabs
-
Install rear wall lower trim
Note2x push clips, 4x clips
-
Secure LH lower C-pillar trim
Note1x clip, 1x datum
-
Fold down 2nd row 60 seat
NotePull tether to release then pivot down until locked in place
-
Install RH lower C-pillar trim
Note1x clip, 1x datum
-
Fold down 2nd row 40 seat
NotePull tether to release then pivot down until locked in place
-
Install 2nd row floor mat
-
Secure RH cantrail panel
Note5x clips, 1x connector, 3x bolts, T30, 6 Nm, Secure tethers then secure clips
-
Install RH coat hook bolt
Note1x bolt, T20, 2.5 Nm
-
Install RH coat hook bolt cover
Note2x tabs
-
Close RH coat hook
NotePress to secure
-
Install RH upper A-pillar panel
Note8x clips, 1x tether clip, 1x edge clip, 1x connector, 1x bolt, 10mm, 6 Nm, Ensure tethers are correctly oriented, Replace any missing or damaged clips
-
Install RH mid A-pillar trim
Note2x clips, 2x tabs,
-
Install RH outer bed side
Note13x bolts, 13mm, 28 Nm, 1x screw, T30, 8 Nm, Assistance required, Have assistant hold panel against body then install bolts hand tight, Adjust gap and flush as required then torque bolts
-
Install LH body side tail lamp
Note1x connector, 2x datums, 2x bolts, T30, 5 Nm, Push forwards to engage datums, Engage locking tab
-
Secure RH tail lamp applique
Note2x clips, 2x datums
-
Install RH bed side wall
Note1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Recommend assistance
-
Install RH bed closeout panel
Note6x clips, 1x tab, Release RH tailgate cable to install bed closeout panel from vehicle
-
Install RH upper bed side wall
assembly
Note8x clips, Replace any missing or damaged clips, Lift tonneau seal as required
-
Install RH tonneau water management
seal
Note1x clip, Push seal into rail groove
-
Clean RH tonneau rail surface
NoteRemove any adhesive tape remaining, Use a cordless drill with eraser wheel attachment for ease adhesive residue removal, Wipe surface with IPA wipes, Allow IPA to dry for 1 minute
-
Install RH sail applique
Note9x clips, 6x double-sided tape strips, 1x push nut, Install new RH sail applique, Do not remove forward section of double-sided tape backing until push nut is installed, Position applique, Partially lift applique to install push nut securing applique onto body, Secure rear of applique, Wet out urethane adhesive sections with roller
-
Install bed floor assembly
Note10x bolts, 15mm, 56 Nm, 4x anchors, Open and close anchors as needed, Recommend assistance
-
Install fastener covers onto bed floor
assembly
Note6x covers
-
Install bed cargo tub lid
Note4x bolts, 10mm, 6 Nm, Snug bolts, Torque will be done at later step, Position bed cargo tub lid onto vehicle, Install bolts securing bed cargo tub lid onto hinges, Recommend assistance
-
Install LH bed cargo tub strut
Note2x clips
-
Remove support from bed cargo tub
lid
-
Close bed cargo tub lid
-
Verify Gap and Flush between cargo lid
and bed
NoteRefer to CVIS, Verify flushness is within specification
-
Open bed cargo tub lid
-
Torque bed cargo tub lid hinge
fasteners
Note4x bolts, 10mm, 6 Nm
-
Close bed cargo tub lid
-
Install LH rear fore fender flare
carrier
Note6x bolts, 10mm, 7 Nm, 1x connector
-
Install RH rear aft fender flare
carrier
Note2x bolts, 10mm, 7 Nm
-
Install clips securing LH rear wheel
liner onto fore fender flare carrier
Note5x clips
-
Install clips securing RH rear wheel
liner onto aft fender flare carrier
Note2x clips
-
Install RH rear fender flare
Note18x clips, Replace any missing or damaged clips
-
Install RH cantrail trim
Note8x clips, Replace any missing or damaged clips, Position cantrail onto vehicle, Recommend assistance
-
Install screws securing RH
cantrail
Note8x screws, T20, 2.5 Nm
-
Install RH header seal
NoteStart from front quarter glass
-
Install RH sail baffle closeout
Note6x clips, Replace any missing or damaged clips
-
Install LH C pillar applique
Note1x connector, 2x clips, 1x bolt, 10mm, 6 Nm, Slide upwards then push inwards to secure clip,
-
Install LH C pillar applique
closeout
Note2x clips
-
Install LH sail baffle applique
Note3x clips, Replace any missing or damaged clips
-
Install nut securing RH front outer
cantrail
Note1x nut, 10mm, 4 Nm, Apply Loctite 242 to front outer cantrail stud, Wipe off any excess loctite, Failure to apply Loctite to stud may result in cantrail becoming dislodged
-
Install RH underhood apron
Note3x clips
-
Slide eCPA to the right and ensure it
is seated against the black lever, Connect fireman's loop 20 seconds after eCPA
engagement
Note2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down
-
Install frunk assembly
Note6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
- Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
- Exit Service Mode. See Service Mode.
- Close the tonneau cover.
- Close the tailgate.
- Raise all the windows and close all the doors.