2024-12-05

Crossbars (Installation)

Correction code 61010011 0.30 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.NOTE: See Ergonomic Precautionsfor safe and healthy working practices.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.

Install

  1. Open the LH rear roof applique door.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Plastic trim tool
    Figure 1. LH shown; RH similar
    Figure 2. LH shown; RH similar
    Figure 3. LH shown; RH similar
  2. Remove the nuts (x2) from the vehicle body studs located in the LH rear roof applique door area.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Cordless Ratchet/Impact Driver
    Figure 4. LH shown; RH similar
  3. Position the bracket in the LH rear roof applique door area, and then install the nuts (x2) that attach the bracket to the vehicle body studs.
    7.8 Nm (5.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure that the bracket is positioned with the "OUT" indicator arrow pointed towards the outside of the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
    Figure 5. LH shown; RH similar
  4. Repeat step 1 through step 3 for the RH rear roof applique.
  5. Open the LH front sail applique door.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Plastic trim tool
    Figure 6. LH shown; RH similar
    Figure 7. LH shown; RH similar
    Figure 8. LH shown; RH similar
  6. Remove the nuts (x2) from the vehicle body studs located in the LH front sail applique door area.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Cordless Ratchet/Impact Driver
    Figure 9. LH shown; RH similar
  7. Position the bracket in the LH front sail applique door area, and then install the nuts (x2) that attach the bracket to the vehicle body studs.
    7.8 Nm (5.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure that the bracket is positioned with the "OUT" indicator arrow pointed towards the outside of the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
    Figure 10. LH shown; RH similar
  8. Repeat step 5 through step 7 for the RH rear sail applique.
  9. Install the crossbar on the LH and RH rear roof appliques.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure that the front indicator arrow (located in the center of the crossbar) is pointed towards the front of the vehicle.
    Figure 11. Crossbar front indicator arrow
    1. Place the LH side of the crossbar in the LH rear roof applique door area.
    2. Carefully extend the crossbar across the vehicle and place the RH side of the crossbar in the RH rear roof applique door area.
    3. Use the key to open the LH side of the crossbar.
      Figure 12. LH shown; RH similar
      Figure 13. LH shown; RH similar
    4. Align the bottom edges of the LH side of the crossbar with the LH rear roof applique.
      Informational PurposesAn informational icon, calling your attention
      Note
      Make sure that the crossbar is flush against the applique mating surface.
      Figure 14. LH shown; RH similar
    5. Close the LH side of the crossbar and use the key to secure the crossbar to the vehicle.
      Informational PurposesAn informational icon, calling your attention
      Note
      An audible click will sound when the crossbar edge is fully secured.
      Figure 15. LH shown; RH similar
      Figure 16. LH shown; RH similar
    6. Perform a push-pull test on the LH side of the crossbar. If the crossbar edge is loose, repeat step 9.c through step 9.f until the edge is properly secured.
    7. Perform step 9.c through step 9.f for the RH side of the crossbar.
  10. Perform step 9 to install the crossbar on the LH and RH front sail appliques.