11/09/2024 12:36:22

Frunk and Cabin Harnesses - Harness - Right Frunk (Remove and Install)

Correction code 1710066031 1710066032 FRT 3.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-09-11: Added note and link for testing and servicing Super Connectors.
  • 2024-05-29: Updated locking cover torque value from 4 Nm to 6 Nm.
  • 2024-05-22: Updated connector images and instructions for disconnect/connect.
  • 2024-05-14: Added disconnect/connect videos for MV controller.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
Informational PurposesAn informational icon, calling your attention
Note
For best practices associated with testing and servicing Super Connectors on a Cybertruck Vehicle Controller, refer to video Super Controller Testing.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  2. Open the LH front door and lower the LH front window.
  3. Move the LH front seat fully rearward.
  4. Place the vehicle into Service Mode. See Service Mode.
  5. Unlock the vehicle Gateway. See Gateway (Unlock).
  6. On the vehicle touchscreen, navigate to Service Mode > Thermal > Refrigerant System, tap Stop Thermal Fill Drain, and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the routine is successful.
  7. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  8. Remove the frunk assembly. See Frunk Assembly (Remove and Install).
  9. Recover the A/C refrigerant. See A/C Refrigerant (Recovery and Recharge).
  10. Open the RH front door and lower the RH front window.
  11. Move the RH front seat fully rearward.
  12. Remove the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  13. Remove the RH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  14. Remove the RH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  15. Fold back the RH carpet.
  16. Remove the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  17. Remove the LH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  18. Remove the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
  19. Remove the LH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  20. Remove the accelerator pedal side trim. See Passenger Compartment Carpet - Pedal - Side Trim (Remove and Install).
  21. Remove the accelerator pedal. See Accelerator Pedal (Remove and Install).
  22. Fold back the LH front cabin carpet.
  23. Remove the center console front panel. See Center Console - Front Panel Assembly (Remove and Install).
  24. Remove the center floor trim. See Passenger Compartment Carpet - Center Floor Trim (Remove and Install).
  25. Remove the center floor upper bracket. See Passenger Compartment Carpet - Center Floor Upper Bracket (Remove and Install).
  26. Remove the instrument panel mid panel assembly. See Dash Panel - IP Mid Panel Assembly (Remove and Install).
  27. Disconnect MV power. See Disconnect MV Power.
  28. Remove the instrument panel lower panel assembly. See Dash Panel - Instrument Panel Lower Assembly (Remove and Install).
  29. Remove the glovebox assembly. See Dash Panel - IP Glovebox Assembly (Remove and Install).
  30. Remove the RH panel duct. See Passenger Ducting and Vents - Panel Duct, RH (Remove and Install).
  31. Slowly loosen the bolt that secures the locking cover to the RH controller, making sure that the cover separates from the controller squarely, and does not bind.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not remove locking cover. Loosen until the bolt spins freely.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the bolt and locking cover are fully released before attempting to release the connectors.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the cover binds, tighten the bolt until the locking cover is square again, then loosen the bolt while holding the cover square to the controller.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a power tool to loosen the bolt.
    Figure 1. Rear MV controller shown; other MV controllers similar
  32. Release the Megavac electrical connector housing, and then disconnect the electrical connector from the RH controller.
    Informational PurposesAn informational icon, calling your attention
    Note
    Press the tabs on the connector housing to release the housing from the locking frame.
  33. Release the grommet and harness clip that attach the Megavac harness to the bulkhead, and then feed the harness through the bulkhead opening.
  34. Disconnect the electrical connectors (x3) on the interior section of the RH frunk harness, and then release the harness clips (x3) and grommet.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the locking tabs before disconnecting the connectors.
    Informational PurposesAn informational icon, calling your attention
    Note
    Push grommet outward to release it.
  35. Remove the interior wet side HVAC fasteners (x6).
    15 Nm (11.1 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  36. Remove the RH front wheel. See Wheel Assembly (Remove and Install).
  37. Perform Vehicle HV Disablement procedure. See Vehicle HV Disablement Procedure.
  38. Remove the front aero shield. See Undertray - Front Aeroshield (Remove and Install).
  39. Remove the bolts (x6) that attach the lower valance to the body, and then remove the valance from the vehicle.
    6 Nm (4.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the covers to expose the bolts.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 2. LH shown; RH similar
    Figure 3. LH shown; RH similar
  40. Disconnect the LH and RH CFM electrical connectors (x2) and release the harness clips.
    Figure 4. LH shown; RH similar
  41. With assistance, remove the bolts (x2) that attach the fore crossmember to the front subframe, and then remove the crossmember from the subframe.
    90 Nm (66.4 lbs-ft)
    Tip: Push up on the CFM. Use a hammer, if needed.
    Tip: Use of the following tool(s) is recommended:
    • 18 mm socket
    Figure 5. LH shown; RH similar
  42. Put a coolant catcher below the RH front of the vehicle.
  43. Remove the RH front wheel liner. See Wheel Arch Liners - Front Wheel Liner - LH (Remove and Replace).
  44. Disconnect RH frunk harness electrical connectors (x3) from the RH front wheel well area, and then release the harness clips (x11).
  45. Lower the vehicle until tires are touching the ground.
  46. Remove the center applique assembly. See Front Grille and Applique - Front Center Applique Assembly (Remove and Install).
  47. Remove the front fascia assembly. See Front Bumper Fascia - Front Fascia (Remove and Install).
  48. Remove the cooling fan module. See Fan and Radiator - Cooling Fan Module (Remove and Install).
  49. Remove the bolts (x2) that attach the Supermanifold to the vehicle, and then lower the Supermanifold until it is resting on the HVAC case.
    33 Nm (24.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Support the manifold while removing the fasteners.
    Informational PurposesAn informational icon, calling your attention
    Note
    Break the fasteners free, and then remove by hand to avoid tool jamming.
    Tip: Use of the following tool(s) is recommended:
    • 15 mm socket
  50. Release the spring clips, and then disconnect the powertrain bypass hose, the radiator outlet hose, and the radiator inlet hose from the Supermanifold.
    Informational PurposesAn informational icon, calling your attention
    Note
    This will drain the coolant reservoir.
    Informational PurposesAn informational icon, calling your attention
    Note
    Plug all the fittings.
  51. Disconnect the Supermanifold harness electrical connector.
  52. Disconnect the chiller to battery hose, the powertrain supply hose, and the chiller to battery hose from the Supermanifold, and then disconnect the electrical connectors (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the spring clips to disconnect the hoses.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not push down on red tab. Pull the red tab to disengage the lock, and then pull again to release the electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull the Supermanifold forward to access the spring clips and electrical connectors.
  53. Remove the bolt that attaches the remote fluid reservoir to the vehicle, lift the reservoir upward to release the datum, and then move the reservoir aside.
    8 Nm (5.9 lbs-ft)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure the reservoir does not tip over.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  54. Release the connector lock, and then disconnect the A/C compressor logic electrical connector.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not push down on red tab. Pull to disengage lock, and then pull again to release the connector.
  55. Release the connector lock, and then disconnect the A/C Compressor HV harness electrical connector from the A/C Compressor.
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull the red locking tab away from the black lever, and then slide the black lever upwards.
  56. Remove the bolt that attaches the A/C compressor ground strap to the A/C compressor, and then release the harness edge clip.
    16 Nm (11.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the harness edge clip once the ground strap is free.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  57. Overlap from A/C Recovery.
  58. Remove the A/C hoses from the vehicle.
  59. With assistance, remove the bolts (x3) that attach the A/C compressor to the Megabeam, and then carefully move the compressor towards the front of the vehicle and under the Megabeam.
    5 Nm (3.7 lbs-ft)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Support the AC compressor while removing the fasteners.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Place a fender cover on the fan housing and gently place the AC compressor assembly down.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Avoid straining the MV or HV harnesses.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  60. Remove the compressor from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Leave the refrigerant lines attached to the compressor.
  61. Remove the nut that attaches the Penta HVAC line assembly to the Supermanifold plate.
    36 Nm (26.5 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm deep socket
  62. Remove the bolt that attaches the A/C line to the Supermanifold.
    22 Nm (16.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure that no washers remain on the Supermanifold.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  63. Remove the bolt that attaches the A/C line bracket to the vehicle near the MV battery, and then remove the A/C line from the Supermanifold.
    8 Nm (5.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  64. With assistance, remove the Supermanifold from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotate the Supermanifold counterclockwise under the megabeam for clearance.
    Informational PurposesAn informational icon, calling your attention
    Note
    Support the assembly from underneath and at the reservoir during removal.
  65. Release the clips (x2) that attach the RH frunk harness to the vehicle, and then disconnect the frunk harness electrical connectors (x2).
  66. Release the clips (x2) and hose connections (x2) that attach the windshield washer reservoir to the vehicle.
  67. Remove the fasteners (x3) that attach the windshield washer reservoir to the vehicle, and then remove the reservoir from the vehicle.
    7 Nm (5.2 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  68. Release the connector lock and disconnect the electrical connectors (x2), release the harness clips (x2), and then release the RH frunk harness from the Megabeam.
  69. Release the clips (x4) and remove the fastener that attach the LH frunk harness to the Megabeam.
    6 Nm (4.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • External Torx E5
  70. Remove the bolts (x2) that attach the MV battery, and then slide forward to remove the MV battery from the vehicle.
    8 Nm (5.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  71. Remove the bolts (x8) that attach the Megabeam to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Break the fasteners free by hand before using power tools.
    Tip: Use of the following tool(s) is recommended:
    • EP 14 socket
    • 21 mm socket
  72. Remove the Megabeam from the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure the harness is not caught or pinched during removal.
  73. Remove the bolts (x5) that attach the wet side HVAC assembly to the vehicle, and then maneuver the assembly around the coolant hoses to remove it from the vehicle.
    15 Nm (11.1 lbs-ft)
    7 Nm (5.2 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
    • 10 mm socket
  74. Pull the RH frunk harness through from RH front wheel well.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Be careful not to damage the harness.
  75. Release the connector locks and disconnect the electrical connectors (x7) from the rear section of the RH frunk harness, and then release the harness clips (x15).
  76. Release the connector locks and disconnect the remaining RH frunk harness electrical connectors (x4), and then release the harness clips (x4) to remove the harness from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    The impact sensor electrical connector is located under hood latch.

Install

  1. Position the RH frunk harness into the vehicle, connect the electrical connectors (x4) and engage the connector locks, and then install the harness clips.
    Informational PurposesAn informational icon, calling your attention
    Note
    The impact sensor electrical connector is located under hood latch.
  2. Connect the electrical connectors (x7) and engage the connector locks at the rear section of the RH frunk harness, and then install the harness clips (x15).
    Informational PurposesAn informational icon, calling your attention
    Note
    Feed the interior section through bulkhead opening.
  3. Feed the RH frunk harness through from RH front wheel well.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Be careful not to damage the harness.
  4. Position the wet side HVAC assembly into the vehicle, and then install the bolts (x5) that attach the assembly to the vehicle.
    15 Nm (11.1 lbs-ft)
    7 Nm (5.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Torque the 13 mm bolts (x2) to 15 Nm, and the 10 mm bolts (x3) to 7 Nm.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
    • 10 mm socket
  5. Position the Megabeam into the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the harness is on inboard side of cowl mounting tabs.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure the harness is not caught or pinched during installation.
  6. Position the MV battery into the vehicle, and then install the bolts (x2) that attach the battery to the vehicle.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide the MV battery rearwards into position.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  7. Install the bolts (x8) that attach the Megabeam to the vehicle.
    18 Nm (13.3 lbs-ft)
    165 Nm (121.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The EP14 bolts are torqued to 18 Nm and the 21 mm bolts are torqued to 165 Nm.
    Informational PurposesAn informational icon, calling your attention
    Note
    Start the fasteners by hand before using power tools.
    Tip: Use of the following tool(s) is recommended:
    • EP 14 socket
    • 21 mm socket
  8. Secure the clips (x4) and install the fastener that attach the LH frunk harness to the Megabeam.
    6 Nm (4.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • External Torx E5
  9. Connect the RH frunk harness connectors (x2) and secure the locking tab, and then secure the clips (x2) that attach the harness to the Megabeam.
  10. Position the windshield washer reservoir into the vehicle, and then install the fasteners (x3) that attach the reservoir to the vehicle.
    7 Nm (5.2 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  11. Secure the clips (x2) and hose connections (x2) that attach the windshield washer reservoir to the vehicle.
  12. Secure the clips (x2) that attach the RH frunk harness to the vehicle, and then connect the frunk harness electrical connectors (x2).
  13. Replace the seal washers (x5) to the Penta HVAC line on the A/C manifold side.
    Informational PurposesAn informational icon, calling your attention
    Note
    Lubricate the seal washers with RB100EV POE oil.
  14. With assistance, position the Supermanifold to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotate the Supermanifold counterclockwise under the megabeam.
    Informational PurposesAn informational icon, calling your attention
    Note
    Support from underneath and at reservoir.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align penta HVAC line.
  15. Secure the chiller to battery hose, the powertrain supply hose, and the chiller to battery hose to the Supermanifold, and then connect the electrical connectors (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure the spring clips after the hoses are fully engaged.
    Informational PurposesAn informational icon, calling your attention
    Note
    Engage the locking tabs on the electrical connectors.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test to ensure the hoses are fully engaged.
  16. Install the nut that attaches the pentaline to the Supermanifold.
    36 Nm (26.5 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure that good alignment of pipes before tightening the nut.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm deep socket
  17. Install the bolts (x2) that attach the Supermanifold to the megabeam.
    33 Nm (24.3 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 15 mm deep socket
    Informational PurposesAn informational icon, calling your attention
    Note
    Start the bolts by hand.
  18. Secure powertrain bypass hose, radiator outlet hose, and radiator inlet hose to Supermanifold
    Informational PurposesAn informational icon, calling your attention
    Note
    3x spring clips, Ensure all hoses are fully engaged with a push-pull-push test
  19. Connect the Supermanifold harness electrical connector.
  20. Replace the seal washers for Supermanifold to compressor AC line on Supermanifold side.
    Informational PurposesAn informational icon, calling your attention
    Note
    Lube the seal washers with RB100EV POE oil.
  21. Position the A/C line assembly into the vehicle, and then install the bolt that attaches the A/C line bracket to the vehicle.
    8 Nm (5.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  22. Install the bolt that attaches the A/C line to the Supermanifold.
    22 Nm (16.2 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  23. Install AC compressor to Megabeam
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 5 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Start bolts by hand
  24. With assistance, position the AC compressor to the Megabeam, and then install the bolts (x3) that attach compressor to the Megabeam.
    5 Nm (3.7 lbs-ft)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Support the AC compressor while installing the fasteners.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Avoid straining the MV or HV harnesses.
    Informational PurposesAn informational icon, calling your attention
    Note
    Start the fasteners by hand.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  25. Connect the AC Compressor HV harness to the AC Compressor, and then secure the connector lock.
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide the black lever down, and then push the red lock inwards.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure the red locking tab is pushed all the way in. The red locking tab should sit flush with the black lever.
    Figure 6. Red locking tab is flush with black lever
    Figure 7. Red locking tab is not fully engaged
  26. Install the bolt that attaches the A/C compressor ground strap to the compressor.
    16 Nm (11.8 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  27. Connect the A/C compressor logic electrical connector, and then engage the connector lock.
  28. Reconnect the A/C hoses to the vehicle.
  29. Perform the A/C Vacuum and Run Leak Test. See A/C Refrigerant (Recovery and Recharge).
  30. Install the cooling fan module. See Fan and Radiator - Cooling Fan Module (Remove and Install).
  31. Install the front fascia assembly. See Front Bumper Fascia - Front Fascia (Remove and Install).
  32. Install the center applique assembly. See Front Grille and Applique - Front Center Applique Assembly (Remove and Install).
  33. Raise the vehicle fully.
  34. Connect the RH frunk harness electrical connectors (x3) at the RH front wheel well area, and then install the harness clips (x11).
  35. Install the RH front wheel liner. See Wheel Arch Liners - Front Wheel Liner - LH (Remove and Replace).
  36. Position the fore crossmember to the front subframe, and then install the bolts (x2) that attach the crossmember to the subframe.
    90 Nm (66.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift the CFM away from the beam to aid in clearance.
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the beam by sliding it rewards.
    Tip: Use of the following tool(s) is recommended:
    • 18 mm socket
    Figure 8. LH shown; RH similar
  37. Install the front aero shield. See Undertray - Front Aeroshield (Remove and Install).
  38. Position the lower valance onto the vehicle, and then install the bolts (x6) that attach the valance to the vehicle.
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 9. LH shown; RH similar
    Figure 10. LH shown; RH similar
  39. Install the RH front wheel. See Wheel Assembly (Remove and Install).
  40. Perform the cooling system vacuum refill. See Cooling System (Vacuum Refill).
  41. Overlap time from A/C leak test.
  42. Perform the A/C recharge.
    Informational PurposesAn informational icon, calling your attention
    Note
    Enter refrigerant and oil amount noted at AC recovery. Settings should match notes. Select Both Sides for charge. Select ND-11 MSX using bottle icon.
    Informational PurposesAn informational icon, calling your attention
    Note
    Machine will chime once the process is completed.
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle may be left unattended.
    Informational PurposesAn informational icon, calling your attention
    Note
    If desired, use the Dye Inject option to inject leak detection dye.
  43. Install the interior wet side HVAC fasteners (x6).
    15 Nm (11.1 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  44. Pull the RH frunk harness through the bulkhead to secure it, install the harness clips (x3), and then connect the electrical connectors (x3) and engage the connector locks.
  45. Feed the Megavac harness through the bulkhead, pull the harness inward to seat the grommet, and then install the harness clip.
  46. Connect the Megavac electrical connector to the RH controller, and then secure the connector housing.
  47. Slowly tighten the bolt that secures the locking cover to the upper RH MV controller, making sure that the cover is square to the controller, and does not bind.
    6 Nm (4.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket
    Informational PurposesAn informational icon, calling your attention
    Note
    If the cover binds, loosen the bolt until the locking cover is square again, then tighten the bolt while holding the cover square to the controller.
    Tip: While tightening the bolt, press the connector into the controller to keep it square.
    Figure 11. Rear MV controller shown; other MV controllers similar
  48. Install the RH panel duct. See Passenger Ducting and Vents - Panel Duct, RH (Remove and Install).
  49. Install the glovebox assembly. See Dash Panel - IP Glovebox Assembly (Remove and Install).
  50. Install the instrument panel lower panel assembly. See Dash Panel - Instrument Panel Lower Assembly (Remove and Install).
  51. Install the instrument panel mid panel assembly. See Dash Panel - IP Mid Panel Assembly (Remove and Install).
  52. Reconnect MV power. See Disconnect MV Power.
  53. On the vehicle touchscreen, navigate to Service mode > Thermal > Actions, and then tap Start Coolant Air Purge.
  54. Install the center floor upper bracket. See Passenger Compartment Carpet - Center Floor Upper Bracket (Remove and Install).
  55. Install the center floor trim. See Passenger Compartment Carpet - Center Floor Trim (Remove and Install).
  56. Unfold the RH front cabin carpet into position.
  57. Install the RH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  58. Install the RH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  59. Install the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  60. Unfold the LH front cabin carpet into position.
  61. Install the accelerator pedal. See Accelerator Pedal (Remove and Install).
  62. Install the accelerator pedal side trim. See Passenger Compartment Carpet - Pedal - Side Trim (Remove and Install).
  63. Install the LH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  64. Install the LH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  65. Install the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  66. Secure the LH side lower A-pillar primary seal.
  67. Install the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
  68. Restore the RH front seat back to its original position.
  69. Raise the RH front window and close the RH front door.
  70. Restore the LH front seat back to its original position.
  71. Inspect coolant the level and top off as necessary.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the fluid level is at the Max line.
  72. Install the coolant bottle cap.
  73. Continue with A/C recharge. See A/C Refrigerant (Recovery and Recharge).
  74. Perform Thermal Performance. See A/C Refrigerant (Recovery and Recharge).
  75. Exit Service Mode. See Service Mode.
  76. Install the frunk assembly. See Frunk Assembly (Remove and Install).
  77. Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
  78. Raise the LH front window and close the LH front door.