Hoses - Powertrain Hose Bundle (Remove and Install)

Open all 4 doors

Note

Push pillar door triggers to release

Lower all 4 windows

Manually latch all doors to prevent lockout

Note

Engage latch with screwdriver

Remove the tonneau slat system. See Slat System - Tonneau (Remove and Install).

Partially release aft section of front LH fender flare cover

Note

11x clips, 3x datum, 1x connector total, Release as needed for clearance, Full removal not required

Remove LH front rocker fastener from step reinforcement

Note

1x bolt, 10mm, 4 Nm

Remove clip securing LH rocker cover to front wheel liner

Note

1x clip

Partially release fore section of rear LH fender flare cover

Note

13x clips, 3x datums total, Release as needed for clearance, Full removal not required

Remove LH rear rocker fastener from step reinforcement

Note

1x bolt, 10mm, 4 Nm

Remove clip securing LH rocker cover to rear wheel liner

Note

1x clip

Remove rocker cover fasteners from LH side ski

Note

6x bolts, 10mm, 10 Nm

Release LH rocker cover from rocker carrier

Note

11x clips, 1x datum, Remove any clips that remained on carrier

Remove front LH rocker step reinforcement

Note

3x bolts, 10mm, 15 Nm, 2x datums

Remove rear LH rocker step reinforcement

Note

3x bolts, 10mm, 15 Nm

Partially release aft section of front RH fender flare cover

Note

11x clips, 3x datum, 1x connector total, Release as needed for clearance, Full removal not required

Remove RH front rocker fastener from step reinforcement

Note

1x bolt, 10mm, 4 Nm

Remove clip securing RH rocker cover to front wheel liner

Note

1x clip

Partially release fore section of rear RH fender flare cover

Note

13x clips, 3x datums total, Release as needed for clearance, Full removal not required

Remove RH rear rocker fastener from step reinforcement

Note

1x bolt, 10mm, 4 Nm

Remove clip securing RH rocker cover to rear wheel liner

Note

1x clip

Remove rocker cover fasteners from RH side ski

Note

6x bolts, 10mm, 10 Nm

Release RH rocker cover from rocker carrier

Note

11x clips, 1x datum, Remove any clips that remained on carrier

Remove front RH rocker step reinforcement

Note

3x bolts, 10mm, 15 Nm, 2x datums

Remove rear RH rocker step reinforcement

Note

3x bolts, 10mm, 15 Nm

Remove 2nd row floor mat

Fold up 2nd row 60 seat

Note

Pull tether to release then lift up until locked in place

Partially release LH lower C-pillar trim

Note

1x clip, 1x datum

Remove LH mid A-pillar trim

Note

2x clips, 2x tabs, Release tabs, Slightly bend live hinge and release clips

Remove LH lower A-pillar trim

Note

7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward

Move LH front seat forward

Remove bolts securing rear of LH front seat tracks to the floor panel

Note

2x patch bolts, T45P, 34 Nm, Discard after removal

Move LH front seat backward

Release LH front seat belt from pretensioner

Note

Unlock the linkage by rotating the lock screw counterclockwiseA light audible click will be heard, and the screw should remain horizontalDo not rotate clockwise to avoid damage to the mechanism

Remove bolts securing front of LH front seat tracks to risers

Note

2x patch bolts, T45P, 34 Nm, Discard after removal

Adjust position of LH front seat for easy removal

Note

Move seat to middle of track at most upright position with seat fully up off floor

Fold up 2nd row 40 seat

Note

Pull tether to release then lift up until locked in place

Partially release RH lower C-pillar trim

Note

1x clip, 1x datum

Remove RH mid A-pillar trim

Note

2x clips, 2x tabs, Release tabs, Slightly bend live hinge and release clips

Remove RH lower A-pillar trim

Note

7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward

Move RH front seat forward

Remove bolts securing rear of RH front seat tracks to the floor panel

Note

2x patch bolts, T45P, 34 Nm, Discard after removal

Move RH front seat backward

Release RH front seat belt

Note

Turn release mechanism counter clockwise, turn back clockwise after releasing

Remove bolts securing front of RH front seat tracks to risers

Note

2x patch bolts, T45P, 34 Nm, Discard after removal

Adjust position of RH front seat for easy removal

Note

Move seat to middle of track at most upright position with seat fully up off floor

Remove footwell cover

Note

3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether

Remove RH front floor mat

Remove RH center floor rail

Note

4x clips, 3x datums, Pull upwards to release

Remove center floor trim

Note

17x clips, Release upper section first

Fold back RH carpet

Remove RH carpet support foam

Note

Lift up from rear edge

Remove RH interior front HV battery mounting bolts

Note

3x bolts, 24mm, 160 Nm

Remove rear wall lower trim

Note

2x push clips, 4x clips, Remove outermost push clips, then pull straight forward to release inner clips

Remove RH subwoofer

Note

1x connector, 2x bolts, 13mm, 8 Nm, Slide towards center of vehicle to release outer port from body

Remove RH rear interior HV battery mounting bolts

Note

4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion

Remove LH subwoofer

Note

1x connector, 2x bolts, 13mm, 8 Nm, Slide towards RH of vehicle to release outer port from body, Release locking tab

Remove LH front floor mat

Remove LH center floor rail

Note

4x clips, 3x datums, Pull upwards to release

Remove accelerator pedal side trim

Note

3x clips, Lift from forward edge then slide over accelerator pedal

Fold back LH front cabin carpet

Remove LH rear interior HV battery mounting bolts

Note

4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion

Remove fastener covers from bed floor assembly

Note

6x covers

Remove bed floor assembly

Note

10x bolts, 15mm, 56 Nm, 4x anchors, Open anchors as needed, Lift front edge with trim tool then remove panel, Recommend assistance

Release RH tonneau NVH barrier

Note

6x bolts, 10mm, 5 Nm, 2-piece NVH assembly order of operations requires RH side to be released first to allow busbar clearance for LH side removal, Vehicles built before September 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm

Remove RH tonneau NVH barrier

Note

Release rearward then slide over LH side NVH cover before removing upward, Vehicles built before September 2024 will have 1-piece NVH cover, Maneuver around bed wall then remove

Release LH tonneau NVH barrier

Note

5x bolts, 10mm, 5 Nm, 2-piece NVH assembly order of operations requires RH side to be released first to allow busbar clearance for LH side removal

Remove LH tonneau NVH barrier

Note

Slide towards center, Ensure busbar clearance during removal to avoid damage to NVH material

Remove bolts securing HV battery to RUB

Note

4x bolts, 21mm, 119 Nm, Break free before using power tools, Tonneau slats must be closed or removed to access forward bolts, Shown without tonneau for clarity

Move vehicle onto lift

Note

Ensure positioning allows rear doors to open

Install Universal Lift Pad adapters

Note

4x Adapters, Remove original lift pads from lift arms then install respective adapter, Remove plugs from BIW holes, Align pins with lift point holes on body

Raise and support vehicle

Note

Set air suspension to "Jack Mode", Align lift adapter pins with lift point holes on body

Open powered front trunk

Note

Via exterior switch or UI

Remove rear underhood apron

Note

9x clips

Place vehicle in service mode

Note

Via UI > Controls > Software, Touch and hold "Cybertruck" for 2 seconds then release, Use screen keyboard to type "service" into dialog box then select OK

Unlock vehicle gateway

Note

After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' using the UI and PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANT window will appear, Select 'Run'

Note

Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit

Power down vehicle via UI

Note

Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off

Unlock fireman's loop connector and disconnect, Slide eCPA to left on the MV battery connector then lift lever to release

Note

2x connectors, Unlock fireman's loop connector and disconnect, Release eCPA by pushing down to unlock and slide red locking tab to left, Wait 2 minutes for electrical circuits to discharge before disconnecting modules

Disconnect LH seat

Note

1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect

Remove LH front seat from vehicle

Note

Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening

Remove accelerator pedal

Note

2x nuts, 13mm, 16 Nm, 1x connector, Release locking tab

Remove LH carpet support foam

Note

Lift up from rear edge

Remove LH front interior HV Battery mounting bolts

Note

3x bolts, 24mm, 160 Nm

Release LH MV controller dry side locking cover

Note

1x bolt, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover are fully released before attempting to release any MV connectors, Plastic Locking CoverUse hand tools on any plastic locking covers, The locking cover may release crooked causing it to get stuck, secure bolt a few turns to loosen the tension then release bolt while assisting plastic locking cover by gently prying on the side that's stuck, Metal Locking CoverYou can use power tools, Quickly disconnecting locking cover helps connectors remove symmetrically, Video uses rear controller for demonstration purposes only

Disconnect floor harness connector from LH MV controller

Note

1x connector, Depress tabs to release connector housing from locking cover

Disconnect RH seat

Note

1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect

Remove RH front seat from vehicle

Note

Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening

Release RH MV controller connector locking cover

Note

1x bolt, 8mm, 6 Nm, Do not remove locking covers, Loosen until bolts spins freely, Double check that bolts and locking covers are fully released before attempting to release any MV connectorsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, secure bolts a few turns to loosen the tension then release bolts while assisting plastic locking covers by gently prying on the stuck sidesMetal Locking Cover You can use power tools, Quickly disconnecting locking covers helps connectors remove symmetrically

Disconnect center console and backbone connectors from RH MV controller

Note

1x connector, 1x backbone cable, 2x edge clips, Pull from edges of connector housing, Do not pull backbone cable, Avoid bending cable at a tight radius

Disconnect rear display connector from car computer

Note

1x connector

Remove center console front panel

Note

10x clips

Release HV outlet from front console panel

Note

2x screws, T20, 1 Nm, 1x clip

Remove front bolts securing center console to riser

Note

4x bolts, 10mm, 5 Nm

Disconnect center console harness connectors

Note

2x connectors

Remove center console back panel

Note

10x clips, 3x connectors, 3x harness clips

Remove rear bolts securing center console to riser

Note

2x bolts, 10mm, 5 Nm

Remove center console

Note

Lift up to release from riser

Disconnect backbone harness from rear MV controller

Note

1x connector, 1x bolts, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover has fully released before attempting to release any MV connectors, Depress tabs on connector housing to releasePlastic Locking CoverUse hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, Thread bolt a few turns to avoid damage then gently pry stuck edges of locking coverMetal Locking CoverYou can use power tools, Quickly disconnecting locking covers helps connectors release evenly

Remove interior HV harness bulkhead cover

Note

3x nuts, 10mm, 9 Nm, Pull harness inside once released

Verify operation of multimeter

Note

Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals

Raise vehicle fully

Note

Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting

Remove Mid-aero shield

Note

6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

Remove all items from pockets and ensure not wearing metal items

Inspect HV insulating gloves

Note

Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

Put on HV insulating gloves and leather over gloves

Verify no HV - Install amp clamp to RDU HV harness

Note

Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

Remove leather over gloves and HV insulating gloves

Remove front aero shield

Note

11x bolts, 10mm, 6 Nm

Remove front skid plate

Note

8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

Position coolant drain container underneath RH rear of HV battery

Disconnect RDU return hose from PT return hose

Note

1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed

Disconnect RDU supply hose

Note

1x spring clip, Plug hoses

Move coolant drain container to front right of HV battery

Disconnect PT supply and return hoses

Note

2x spring clips, Plug hoses

Disconnect battery coolant supply and return hoses

Note

2x spring clips, Use caution with pick near HV harness, Plug Hoses, Position coolant drain as needed

Remove coolant drain container from underneath vehicle

Disconnect pressurized pack lines

Note

2x VOSS fittings, 12mm, 8Nm

Release clips securing LH pressurized pack line

Note

3x clips

Release A/C compressor HV harness from HV battery

Note

1x locking connector, 4x clips, Pull down red locking tab and disengage the release lever, Do not force the release lever up, Number of connections may vary by vehicle configuration

Disconnect RDU HV harness

Note

1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged

Release FDU HV harness

Note

1x connector, 1x bolt, 10mm, 10 Nm, Move harness clear of subframe

Lower vehicle until tires are touching the ground

Note

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Disconnect ancillary bay MV connector

Note

1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing

Remove bolt securing busbar HV connector lid

Note

1x bolt, EP10, 9 Nm

Remove bolts securing HV connector to DC FC header

Note

2x bolts, 10mm, 9 Nm

Release HV connector from DC FC header

Note

1x connector, Use inflatable airbag to suspend busbar assembly above ancillary assembly

Support HV Busbar assembly

Note

Suspend assembly to maintain clearance

Disconnect HV ancillary harnesses

Note

2x connectors, Release red locking tab then slide open black lever to remove, Push cabin harness into interior

Raise vehicle fully

Note

Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting

Position battery table

Note

Ensure table is level

Remove front exterior HV Battery mounting bolts and ground strap

Note

6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm, Ensure ground strap is clear of battery

Remove side exterior HV battery mounting bolts from LH and RH side

Note

16x bolts, 15mm, 62 Nm

Raise vehicle away from HV battery

Note

Ensure no coolant hoses, harnesses, or brake lines are caught while lifting

Remove powertrain hose bundle

Note

1x spring clip, 6x clips, Release hose from PCS fitting

Install powertrain hose bundle

Note

1x spring clip, 6x clips, Perform a push-pull-push test to ensure hose is fully seated

Install battery alignment rods

Note

4x rods, Screw two larger rods in to front casting hand tight, Screw two smaller rods into any of the four seat stancion mounting holes on the HV battery

Position rear carpet section for install

Note

Insert a wheel chock under carpet section to maintain 90 degree angle

Lower vehicle onto HV battery

Note

Ensure no coolant hoses, harnesses, or brake lines are caught while lowering, Recommend assistance to ensure good alignment whilst lowering

Install side exterior HV battery mounting bolts to LH and RH side

Note

16x bolts, 15mm, 60 Nm

Remove battery alignment rods

Note

4x alignment rods

Install front exterior HV Battery mounting bolts and ground strap

Note

6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm

Raise vehicle away from battery table

Note

Set to a comfortable working height, Ensure lift is lowered onto a lock

Remove battery table from under vehicle

Install FDU HV harness

Note

1x connector, 1x bolt, 10mm, 10 Nm, Ensure locking tab engages

Secure A/C compressor HV harness to battery

Note

1x locking connector, 4x clips, Engage locking tab, Do not force lever up, Number of connections may vary by vehicle configuration

Install RDU HV harness

Note

1x connector, 1x harness clip, Ensure locking tab is engaged

Install clips securing pressurized pack line

Note

3x clips

Install pressurized pack lines

Note

2x VOSS fittings, 12mm, 8 Nm, Remove plastic caps from VOSS fittings if installing new fuse cover, Press air lines into fitting until mark aligns with top of fitting, Verify line is properly secured by performing push and pull test

Position coolant drain container underneath RH rear of HV battery

Connect RDU return hose to PT return hose

Note

1x spring clip, Remove coolant plugs, Pull back wheel liner as required, Perform a push-pull-push test to ensure hose is engaged

Connect RDU supply hose

Note

1x spring clip, Remove coolant plugs, Perform a push-pull-push test to ensure hose is engaged

Move coolant drain container to front right of HV battery

Connect PT supply and return hoses

Note

2x spring clips, Remove plugs, Perform a push-pull-push test to ensure hose is engaged

Connect battery supply and return coolant hoses

Note

2x edge clips, 2x spring clips, Remove plugs, Secure edge clips to casting, Perform a push-pull-push test to ensure hose is engaged

Remove coolant drain container from underneath vehicle

Install Mid-aero shield

Note

6x clips, 3x bolts, 15mm, 70 Nm, 3x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

Install front skid plate

Note

8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

Install front aero shield

Note

11x bolts, 10mm, 6 Nm, Apply loctite 222 to aeroshield fasteners

Lower vehicle until tires are touching the ground

Note

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Clean HV connector contact surface of residual Penetrox

Note

Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector

Clean busbar HV connector contact surface of residual Penetrox

Note

Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar

Apply Penetrox onto HV connector joints

Note

Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

Install busbar onto HV header and install bolts

Note

2x bolts, 10mm, 9 Nm

Connect HV ancillary harnesses

Note

2x connectors, Slide black lever to engage then push in red locking tab

Inspect HV insulating gloves

Note

Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

Put on HV insulating gloves and leather over gloves

Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head

Note

2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

Remove leather over gloves and HV insulating gloves

Install bolt securing busbar HV connector lid

Note

1x bolt, EP10, 9 Nm

Connect Ancillary bay MV connector

Note

1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly

Install interior HV harness bulkhead cover

Note

3x nuts, 10mm, 9 Nm, Feed harness through opening before installing cover

Connect backbone harness to rear MV controller

Note

1x connector, 1x bolt, 8mm, 6 Nm, Push backbone connector housing into plastic locking cover, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors too while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully

Connect rear display connector to car computer

Note

1x connector

Connect cabin floor harness connector and backbone cable to RH MV controller

Note

1x connector, 1x backbone cable, 2x edge clips, Push from edges of connector housing, Avoid bending ribbon cable at a tight radius

Secure RH MV controller connector locking cover

Note

1x bolt, 8mm, 6 Nm, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt

Install RH interior front HV battery mounting bolts

Note

3x bolts, 24mm, 160 Nm

Connect cabin floor harness connector to LH MV controller

Note

1x connector, Secure in locking cover

Secure left MV controller connector locking frame

Note

1x bolt, 8mm, 4 Nm, Ensure connectors are aligned before tightening center bolt

Install LH front interior HV Battery mounting bolts

Note

3x bolts, 24mm, 160 Nm

Install LH carpet support foam

Note

Seat at rear edge

Unfold LH front cabin carpet into position

Install accelerator pedal

Note

2x nuts, 13mm, 16 Nm, 1x connector, Secure locking tab

Install accelerator pedal side trim

Note

3x clips, Replace any missing or damaged clips

Install LH front seat into vehicle

Note

Recommend Assistance, Be cautious not to damage surrounding components while lifting the seat into the vehicle

Connect LH front seat harness

Note

1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab

Install RH front seat into vehicle

Note

Recommend Assistance, Be cautious not to damage surrounding components while lifting the seat into the vehicle

Connect RH front seat harness

Note

1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab

Perform cooling system vacuum fill. See Cooling System (Vacuum Refill).

Slide eCPA to the right and ensure it is seated against the black lever, Connect fireman's loop 20 seconds after eCPA engagement

Note

2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down

Select "Stop Thermal Fill Drain" through UI

Note

Allow routine to complete, ensure routine is successful

Remove Universal Lift Pad adapters

Note

4x Adapters, Install original lift pads, Install plugs back into holes in BIW

Remove vehicle from lift

Note

Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"

Select "Start Coolant Air Purge" using the UI

Note

Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle

Install RH carpet support foam

Note

Seat at rear edge

Unfold RH front cabin carpet into position

Install center floor trim

Note

17x clips, Replace any missing or damaged clips, Install lower section first

Install RH center floor rail

Note

4x clips, 3x datums

Install RH front floor mat

Install LH center floor rail

Note

4x clips, 3x datums

Install footwell cover

Note

3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether, Replace any missing or damaged clips or magnets

Install LH front floor mat

Install rear underhood apron

Note

9x clips, Adjust windshield seal as required

Close powered front trunk

Note

Via exterior switch or UI

Install bolts securing HV battery to RUB

Note

4x bolts, 21mm, 115 Nm, Tonneau must be closed or removed to access forward bolts, Shown without tonneau for clarity

Install LH tonneau NVH barrier

Note

2-piece NVH assembly order of operations requires LH side to be secured first to allow busbar clearance for RH side installation, Ensure busbar clearance during install to avoid damage to NVH material

Secure LH tonneau NVH barrier

Note

5x bolts, 10mm, 5 Nm

Install RH tonneau NVH barrier

Note

2-piece NVH assembly order of operations requires LH side to be secured first to allow busbar clearance for RH side installation, Vehicles built before September 2024 will have 1-piece NVH cover, Maneuver around bed wall then position

Secure RH tonneau NVH barrier

Note

6x bolts, 10mm, 5 Nm, Vehicles built before September 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm

Install forward bed panel

Note

6x bolts, 15mm, 85 Nm, Recommend assistance to lift panel into bed

Install fastener covers toforward bed panel

Note

6x covers

Close tailgate

Secure RH front seat belt to pretensioner

Note

Ensure the lock screw is in the horizonal position. If it is not, unlock it by following the linkage removal instructions.Slide the linkage onto the pretensioner cable, an audible click will be heard, and the screw should rotate to the locked position. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test with at least 15 pounds of force.

Move RH front seat backward

Install bolts securing RH front seat front tracks to vehicle

Note

2x patch bolts, T45P, 34 Nm, Install new bolts

Move RH front seat forward

Install bolts securing RH front seat rear tracks to vehicle

Note

2x patch bolts, T45P, 34 Nm, Install new bolts

Install RH rear interior HV battery mounting bolts

Note

4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion

Install RH subwoofer

Note

1x connector, 2x bolts, 13mm, 8 Nm, Slide towards outside of vehicle to secure port

Install RH lower A-pillar trim

Note

7x clips, 3x datums, 2x tabs

Install RH mid A-pillar trim

Note

2x clips, 2x tabs,

Secure LH front seat belt to pretensioner

Note

Ensure the lock screw is in the horizonal position. If it is not, unlock it by following the linkage removal instructions.Slide the linkage onto the pretensioner cable, an audible click will be heard, and the screw should rotate to the locked position. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test with at least 15 pounds of force.

Move LH front seat backward

Install bolts securing both LH front seat front tracks to vehicle

Note

2x patch bolts, T45P, 34 Nm, Install new bolts

Move LH front seat forward

Install bolts securing LH front seat rear tracks to vehicle

Note

2x patch bolts, T45P, 34 Nm, Install new bolts

Install LH rear interior HV battery mounting bolts

Note

4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion

Install LH subwoofer

Note

1x connector, 2x bolts, 13mm, 8 Nm, Slide towards LH of vehicle to secure outer port to body, Engage locking tab

Install rear wall lower trim

Note

2x push clips, 4x clips

Secure LH lower C-pillar trim

Note

1x clip, 1x datum

Fold down 2nd row 60 seat

Note

Pull tether to release then pivot down until locked in place

Secure RH lower C-pillar trim

Note

1x clip, 1x datum

Fold down 2nd row 40 seat

Note

Pull tether to release then pivot down until locked in place

Install 2nd row floor mat

Install LH Lower A-pillar trim

Note

7x clips, 3x datums, 2x tabs, Replace any missing or damaged clips

Install LH mid A-pillar trim

Note

2x clips, 2x tabs, Replace any missing or damaged clips

Install LH front rocker step reinforcement

Note

3x bolts, 10mm, 15 Nm, 2x datums

Install rear LH step reinforcement

Note

3x bolts, 10mm, 15 Nm

Install LH rocker cover to rocker carrier

Note

11x clips, 1x datum, Replace any missing or damaged clips

Install rocker cover fasteners to LH side ski

Note

6x bolts, 10mm, 10 Nm

Install clip securing LH rocker cover to rear wheel liner

Note

1x clip

Install LH rear rocker fastener to step reinforcement

Note

1x bolt, 10mm, 4 Nm

Secure fore section of rear LH fender flare cover

Note

13x clips, 3x datums total, Replace any missing or damaged clips

Install clip securing LH rocker cover to front wheel liner

Note

1x clip

Install LH front rocker fastener to step reinforcement

Note

1x bolt, 10mm, 4 Nm

Secure aft section of front LH fender flare cover

Note

11x clips, 3x datum, 1x connector total, Replace any missing or damaged clips

Install front RH rocker step reinforcement

Note

3x bolts, 10mm, 15 Nm, 2x datums

Install rear RH step reinforcement

Note

3x bolts, 10mm, 15 Nm

Install RH rocker cover to rocker carrier

Note

11x clips, 1x datum

Install rocker cover fasteners to RH side ski

Note

6x bolts, 10mm, 10 Nm

Install clip securing RH rocker cover to rear wheel liner

Note

1x clip

Install RH rear rocker fastener to step reinforcement

Note

1x bolt, 10mm, 4 Nm

Secure fore section of rear RH fender flare cover

Note

13x clips, 3x datums total, Ensure no clips are damaged, Replace clips as required

Install clip securing RH rocker cover to front wheel liner

Note

1x clip

Install RH front rocker fastener to step reinforcement

Note

1x bolt, 10mm, 4 Nm

Secure aft section of front RH fender flare cover

Note

11x clips, 3x datum, 1x connector total, Ensure no clips are damaged, Replace clips as required

Install the tonneau slats. See Slat System - Tonneau (Remove and Install).

Exit Service Mode

Note

Via UI > Service > Exit, Press and hold "Exit Service Mode" button

Raise all 4 windows

Close all 4 doors