2026-09-24

Last Mile Busbar Assembly (Standard) (Remove and Install)

Correction code 16300107901 3.84 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Warning
Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional glove and safety information.
Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.
  • 2026-05-08: Released new procedure.
  1. Raise and support vehicle
    Note
    If vehicle has air suspension set to Jack Mode", Align lift adapter pins with lift point holes on body, Ensure vehicle is not charging, Remove charging cable if it's plugged in
  2. Open LH front door
    Note
    Push LH B-pillar door trigger to release
  3. Lower LH front window
  4. Run ODIN routine PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox:(link)
  5. Unlock vehicle gateway
    Note
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  6. Access thermal system routines using the UI
    Note
    Select quick controls > Service mode > Thermal > Actions
  7. Select "Coolant Fill/Drain" through Service UI
    Note
    Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' and 'PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANT' window will appear, Select 'Run', Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit
  8. Remove the tonneau slats. See Slat System - Tonneau (Remove and Install).
  9. Open powered front trunk
    Note
    Via exterior switch or UI
  10. Remove fastener covers from bed floor assembly
    Note
    14x covers
  11. Remove bed floor assembly
    Note
    12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Lift front edge with trim tool then remove panel, Recommend assistance
  12. Power off vehicle from center display
    Note
    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
  13. Remove rear underhood apron
    Note
    9x clips
  14. Disconnect first responder loop and MV battery connector
    Note
    2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
  15. Verify operation of multimeter
    Note
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals
  16. Raise vehicle fully and lower lift onto locks
    Note
    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged
  17. Remove mid-aero shield
    Note
    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm(*15mm & 10mm bolts not shown in catalog, feedback sent)
  18. Position coolant drain container underneath RH rear of HV battery
  19. Disconnect coolant hoses from PCS coolant inlet and outlet couplers
    Note
    2x spring clip, Hose connections located on underside of battery at RR, Plug hoses immediately to prevent excess coolant loss, Allow PCS coolant to drain as much as possible prior to installing any plugs or adaptors on the battery side
  20. Release PCS coolant header from ancillary floor
    Note
    2x bolts, EP10, 6Nm
  21. Remove coolant drain container from underneath vehicle
  22. Remove all items from pockets and ensure not wearing metal items
    Note
    This includes phones, badges, metal belt buckles airpods and headphones
  23. Inspect HV insulating gloves
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.
  24. Put on HV insulating gloves and leather over gloves
    Note
    Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 R5 for PPE requirements depending on vehicle configuration
  25. Verify no HV - Install amp clamp to RDU HV harness
    Note
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  26. Remove pyro fuse access cover
    Note
    4x bolts, E-Torx 5 lobe, 10 Nm
  27. Remove primary pyro fuse
    Note
    2x bolts, 13mm, 5 Nm + 60 Degrees, Support pyro fuse while removing bolts
  28. Remove secondary pyro fuse
    Note
    2x bolts, 13mm, 5 Nm + 60 Degrees, Support pyro fuse while removing bolts
  29. Release connectors at 2x4 header (AC compressor and Inductive Charger headers)
    Note
    2x connectors, Fully release red lock tab, Pull black latch down to release connector
  30. Release 2x4 header assembly
    Note
    4x bolts, 5-lobe 10mm, 6 Nm
  31. Release drive unit connectors from ancillary headers
    Note
    3x connectors, Release blue lock tab, Rotate black latch
  32. Remove bolts securing HC-Stak HV Headers for LHRDU, FDU, RHRDU from ancillary flange
    Note
    6x bolts, 5-lobe 10mm, 10 Nm
  33. Remove LHRDU, FDU, RHRDU headers from ancillary flange
    Note
    3x headers, No tools required, inspect header seals, Replace header if damaged
  34. Lower vehicle until tires are touching the ground
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  35. Disconnect ancillary bay MV connector
    Note
    1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing
  36. Remove bolt securing busbar HV connector lid
    Note
    1x bolt, EP10, 9 Nm
  37. Remove bolts securing HV connector to DC FC header
    Note
    2x bolts, 10mm, 9 Nm
  38. Release HV connector from DC FC header
    Note
    1x connector, Use inflatable airbag if needed to suspend busbar assembly above ancillary assembly
  39. Support HV Busbar assembly
    Note
    1X Bungee, Suspend assembly to maintain clearance, wrap bungee around busbar assembly to achieve required cord length, Connect bungee to tie down hook on bed side
  40. Remove fast charger header doubler
    Note
    2x bolts, E10 5 Lobe Torx, 10 Nm
  41. Remove mid voltage header bolts
    Note
    2x bolts, EP10, 6 Nm
  42. Release fasteners securing ancillary bay cover to HV battery
    Note
    22x bolts, E10 5-Lobe, 6 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the penthouse cover, Follow fastening order
  43. Remove ancillary bay cover
    Note
    Install vacuum cup to ancillary bay cover surface, Lift and maneuver cover around busbar and tonneau cage to remove
  44. Remove DC header
    Note
    1x connector, 1x tree clip, connector is hidden under the seal, lift up the seal to see, Slide header off DC bus links, Inspect seal, Replace header if damaged
  45. Disconnect PCS MV connector
    Note
    1x connector, 1x zip tie, Slide red lock off of lever, Rotate lever to release connector, Remove zip tie as needed(*Part number needed for ancillary harness)
  46. Release PCS MV harness
    Note
    1x bolt, EP10, 6 Nm, 2x clips, Move aside as needed(*Part number needed for ancillary harness)
  47. Release MV header
    Note
    4x datums, 1x edge clip, 1x fir tree clip
  48. Release HVC connectors
    Note
    2x clips, 3x connectors, Release connector locks, Depress levers and pull at connector, Do not pull from harnessIf RTV is present at 2 connectors, using a ceramic knife cut through and remove RTV until connector can be disconnected
  49. Release BMB passthrough connectors
    Note
    2x connectors, Release connector locks, Depress levers and pull at connector, Do not pull from harness
  50. Release ACJB LV connector & ACJB to device cluster HV connector
    Note
    2x clips, 2x connectors, Release connector locks, Depress levers and pull at connectors, Do not pull at harness, inspect ACJB to DC HV harness part number, if not rev J or newer, replace harness
  51. Remove MV ancillary harness
  52. Release HVC harness from PCS
    Note
    1x connectors, Release connector lock, Depress lever and pull at connector, Do not pull at harness
  53. Release device cluster busbar fasteners
    Note
    4x bolts, Torx Plus 55, 5Nm + 60 Degrees, Captured bolts with insulated covers
  54. Remove device cluster assembly fasteners
    Note
    4x bolts, E10 5 Lobe Torx, 6Nm
  55. Remove device cluster from ancillary tray
    Note
    Place device cluster on stand to protect headers at bottom of assembly, Remove lifting/install tool, Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component
  56. Remove bolts securing PCS
    Note
    6x bolts, E10 5-Lobe, 6 Nm, Use E10 5-Lobe socket without magnet, Bolts are captive and will stay attached, Follow fastening order
  57. Remove PCS from ancillary bay
    Note
    1x datum, Maneuver PCS around coolant hoses, Remove plugs and vacuu cups as needed
  58. Remove last mile busbar assembly
    Note
    3x bolts, 10mm, 10 Nm, 3x captive bolts, T55, 5 Nm + 60 degrees
  59. Install last mile busbar assembly
    Note
    3x bolts, 10mm, 10 Nm, 3x captive bolts, T55, 5 Nm + 60 degrees
  60. Install PCS into ancillary bay
    Note
    1x datum, Install vacuum cups and coolant plugs to PCS, Maneuver PCS around coolant hoses
  61. Install bolts securing PCS
    Note
    6x bolts, E10 5-Lobe, 6 Nm, Use E10 5-Lobe socket without magnet, Bolts are captive and will stay attached, Follow fastening order
  62. Install device cluster to ancillary tray
    Note
    Align datums and headers to ancillary and slowly lower into place, Avoid contact of drive unit headers to ancillary tray, Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component
  63. Secure device cluster assembly fasteners
    Note
    4x bolts, E10 5 Lobe Torx, 6Nm
  64. Secure device cluster busbar fasteners
    Note
    4x bolts, Torx Plus 55, 5Nm + 60 Degrees, Captured bolts with insulated covers
  65. Perform Hioki measurements from device cluster assembly and busbar bolts
    Note
    1x bolts, E10 5 Lobe Torx, 6Nm, 4x bolts, Torx Plus 55, 5Nm + 60 Degrees, Perform zero adjust to Hioki meter prior to testingUse diagram in images to find probing locations and the reading specifications to look forLSL means: Lower Specification LimitUSL means: Upper Specification Limit1020_301 | T1 LSL 0.002 mΩ (2 μΩ) - USL 0.05 mΩ (50 μΩ)1020_304 | POS Contactor LSL 0.002 mΩ (2 μΩ) - USL 0.05 mΩ (50 μΩ)1010_603 | HVC Ground strap LSL 0.35 mΩ (350 μΩ) - USL 0.78 mΩ (780 μΩ)1020_303 | Shunt2 LSL 0.003 mΩ (3 μΩ) - USL 0.05 mΩ (50 μΩ)1020_302 | Shunt1 LSL 0.003 mΩ (3 μΩ) - USL 0.05 mΩ (50 μΩ)If readings are lower than the LSL numbers you are not probing correctlyIf readings are higher than USL numbers you have bolts that are not torqued correctly or connectors that may be softset or have internal connector issues
  66. Secure HVC harness to PCS
    Note
    1x connectors, Secure connector lock
  67. position MV ancillary harness for install
  68. Secure ACJB LV and HV connectors
    Note
    2x clips, 2x connectors, Secure connector locks
  69. Secure BMB passthrough connectors
    Note
    2x connectors, Secure connector locks, Connectors are poke yoked do not force engagement, Ensure locking tabs are facing front of vehicle when connecting
  70. Secure HVC connectors
    Note
    2x clips, 3x connectors, Release connector locks, Depress levers and pull at connector, Do not pull from harness, Apply sealant to connectors at device cluster if it was present during disassembly
  71. Secure MV header
    Note
    4x datums, 1x edge clip, 1x fir tree clip
  72. Secure PCS MV harness
    Note
    1x bolt, EP10, 6 Nm, 2x clips
  73. Connect PCS MV connector
    Note
    1x connector, 1x zip tie, Install zip tie onto ECPA latch, PCS header not datumed, Ensure correct orientation and polarity of connection, Harness color red for LV+ and black for LV-, Swing down locking lever, Slide lock fully to engage on top of lever, NOTE: Do not press downward on connection, allow locking arm to pull connection together, PCS header can become damaged internally if you press down to make connection.
  74. Install DC header
    Note
    1x connector, 1x tree clip, Slide header on to DC bus links, connector is hidden under the seal, Inspect seal, Replace header if damaged
  75. Install ancillary cover
    Note
    Use suction cup and maneuver around busbar and tonneau cage
  76. Secure ancillary cover fasteners to HV battery
    Note
    22x bolts, E10 5-Lobe, 6 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the penthouse cover, Follow fastening order
  77. Install mid voltage header bolts
    Note
    2x bolts, EP10, 6 Nm
  78. Install fast charger header doubler
    Note
    2x bolts, E10 5 Lobe Torx, 10Nm
  79. Clean HV connector contact surface of residual Penetrox
    Note
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
  80. Clean busbar HV connector contact surface of residual Penetrox
    Note
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  81. Apply Penetrox onto HV connector joints
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  82. Position busbar connector and lower onto HV header
    Note
    Release bungee cord
  83. Install bolts securing charge port busbar kit to HV Header
    Note
    2x bolts, 10mm, 9 Nm
  84. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Note
    2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  85. Install bolt securing busbar HV connector lid
    Note
    1x bolt, EP10, 9 Nm
  86. Remove leather over gloves and HV insulating gloves
  87. Connect ancillary bay MV connector
    Note
    1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly
  88. Raise vehicle fully and lower lift onto locks
    Note
    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged
  89. Secure PCS coolant header to ancillary floor
    Note
    2x bolts, EP10, 6Nm
  90. Position coolant drain container underneath RH rear of HV battery
  91. Remove one PCS coolant header plugs & connect leak test adapters
    Note
    2x spring clips, Leave coolant plugs in supply and return lines, Secure NW22 plug to either coolant header port (Item 6 of kit), Combine NW18 Male testing Couple (Item 5 of kit) to Adapter NW18 180° (Item 1 of kit) and secure to other coolant header port
  92. Attach coolant pressure tester to pressure fitting adapter
    Note
    Confirm hose is securely screwed tight
  93. Attach coolant pressure tester to compressed air line
    Note
    Make sure valves are closed on pressure regulator
  94. Open the regulator valve then slowly adjust regulator to 50 psi
    Note
    Use caution as coolant may spill, Make sure to wear safety glasses
  95. Open 2nd valve slowly
    Note
    Slowly open valve on pressure regulator and allow pressure to reach specification
  96. Close the valve and let pressure settle
    Note
    Wait 2 minutes for pressure to settle, Record the reading
  97. Set timer for 2 minutes and select start
    Note
    Once timer is complete, select Stop Reset
  98. Perform the coolant pressure leak test
    Note
    Wait for another 4 minutes and record the reading. Max delta 0.35 psi. Check coolant hose to see if it is fully seated or not if pressure test fails
  99. Close both valves
  100. Remove coolant pressure tester from pressure fitting adapter
  101. Remove coolant pressure tester adapter from PCS coolant header
  102. Connect coolant hoses to PCS inlet and outlet hose couplers
    Note
    2x spring clip, Make sure the locking tabs are fully seated, Perform push-pull-push test, remove any coolant plugs as needed
  103. Remove coolant drain container from underneath vehicle
  104. Inspect HV insulating gloves
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.
  105. Put on HV insulating gloves and leather over gloves
  106. Install LHRDU, FDU, RHRDU headers to ancillary flange
    Note
    3x headers, No tools required, inspect header seals, Replace header if damaged
  107. Secure bolts to HC-Stak HV Headers for LHRDU, FDU, RHRDU to ancillary flange
    Note
    6x bolts, 5-lobe 10mm, 10 Nm
  108. Secure 2x4 header assembly
    Note
    4x bolts, 5-lobe 10mm, 6 Nm, Confirm alignment of assembly with fastener openings
  109. Secure connectors at 2x4 header (AC compressor and Inductive Charger headers)
    Note
    2x connectors, Fully engage red lock tab
  110. Secure drive unit connectors to ancillary headers
    Note
    3x connectors, Rotate black latch, Ensure blue locking tab is fully engaged
  111. Install secondary pyro fuse
    Note
    2x bolts, 13mm, 5 Nm + 60 degrees, Support pyro fuse while installing bolts, Bolts may be reused
  112. Install primary pyro fuse
    Note
    2x bolts, 13mm, 5 Nm + 60 degrees, Support pyro fuse while installing bolts, Bolts may be reused
  113. Perform Hioki resistance test at each HV joint from HV busbar lead to pyro fuse busbar
    Note
    4x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  114. Remove leather over gloves and HV insulating gloves
  115. Install pyro fuse access cover with airlines attached
    Note
    4x bolts, E-Torx 5 lobe, 10 Nm, Ensure seal is fully seated and undamaged, Secure 2 airline mounting clips to HV Battery, If HV pack is being shipped then pyro fuses must be removed
  116. Install Mid-aero shield
    Note
    6x clips, 3x bolts, 15mm, 70 Nm, 3x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm
  117. Lower vehicle until tires are touching the ground
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  118. Remove coolant bottle cap
  119. Install coolant reservoir adaptor cap onto coolant bottle assembly
  120. Place empty waste coolant container into front storage area
  121. Fill container with at least 15L of coolant
  122. Place filled coolant container onto coolant drain & fill cart
    Note
    Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle
  123. Setup coolant refill tool
    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  124. Connect vacuum refill hose to refill cap on coolant bottle
    Note
    Perform push-pull-push test to verify hose is fully installed
  125. Position overflow hose into empty container
  126. Place refill hose inside filled coolant container
    Note
    Make sure hose end is fully submerged into coolant
  127. Connect shop air supply to coolant refill tool
    Note
    If not already done, Verify refill valve is set to off
  128. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  129. Slowly open the refill valve to allow coolant to be drawn into the system
    Note
    Make sure hose end of refill hose is fully submerged during entire process
  130. Once the gauge reads zero, close the coolant refill valve
  131. Remove shop air supply to coolant refill tool
    Note
    If not already done, Verify refill valve is set to off
  132. Remove coolant refill hose from coolant container
  133. Remove coolant overflow hose from coolant container
  134. Remove vacuum refill hose from refill cap on coolant bottle
  135. Remove coolant reservoir adaptor cap from coolant Superbottle assembly
    Note
    (*Use this step for Cybertruck vehicle procedures) 1x cap
  136. Remove coolant refill tool from vehicle
  137. Remove waste coolant container from front storage area
  138. Connect first responder loop and MV battery connector
    Note
    2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down
  139. Run ODIN routine PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Service Mode:
    • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
    • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
    • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    via Toolbox:(link)
  140. Select "Start Coolant Air Purge" using the UI
    Note
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  141. Inspect coolant level and top off as necessary
    Note
    Ensure the fluid level is at the Max line, Top off fluid as required
  142. Install coolant bottle cap
  143. Install rear underhood apron
    Note
    9x clips, Adjust windshield seal as required
  144. Close powered front trunk
    Note
    Via frunk switch or UI
  145. Install bed floor assembly
    Note
    12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Recommend assistance
  146. Install fastener covers onto bed floor assembly
    Note
    14x covers
  147. Install the tonneau slats. See Slat System - Tonneau (Remove and Install).
  148. Perform Thermal Performance Test through the UI
    Note
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow toolbox articles 206000
  149. Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
  150. Raise LH front window
  151. Close LH front door
  152. Remove vehicle from lift
    Note
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"