16/10/2024 12:41:58

Front Subframe - Front Chassis Structure Assembly (Remove and Install)

Correction code 3001064012 3001064011 2.10 2.10 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-10-16: Updated torque values for subframe fasteners.
  • 2024-10-10: Corrected torque value for stabar end link to LCA to 275 Nm.
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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
  1. Open the LH front door and lower the LH front window.
  2. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  3. Place the vehicle into Service Mode. See Service Mode.
  4. Unlock the vehicle Gateway. See Gateway (Unlock).
  5. Access thermal system routines using the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock
  6. Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' using the UI and PROC_VCFRONT_X_START-THERMAL-FILL-DRAINvia Toolbox: (link)via Service Mode:
    • Thermal ➜ Actions ➜ Start Thermal Fill/Drain
    • Thermal ➜ Coolant System ➜ Start Coolant Fill/Drain
    • Thermal ➜ Refrigerant System ➜ Start Refrigerant Fill/Drain
    via Service Mode Plus: Drive Inverter ➜ Front Drive Inverter Replacement ➜ Start Fluid Fill/Drain
    -COOLANT window will appear, Select 'Run'
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit
  7. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  8. Disconnect MV power. See Disconnect MV Power.
  9. Remove LH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
  10. Loosen LH front wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  11. Remove RH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
  12. Loosen RH front wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  13. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  14. Remove lower valence fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x covers, 6x bolts, 10mm, 6 Nm, Release covers to expose bolts
  15. Remove front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 6 Nm
  16. Disconnect CFM connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x clips
  17. Place coolant catcher below RH front of vehicle
  18. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  19. Remove frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
  20. Remove front center applique
    Informational PurposesAn informational icon, calling your attention
    Note
    8x tabs, 1x connector, Release upper 4 tabs by pushing down then gently pull away, Release frunk release trigger connector
  21. Remove front fascia fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers, 4x bolts, 10mm, 4 Nm, Remove tow hook covers to expose bolts
  22. Release clips securing front portion of the LH front wheel house liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  23. Remove front fascia LH side fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm, Pull wheel liner back for access
  24. Release clips securing front portion of the RH front wheel house liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  25. Remove front fascia RH side fastener and connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Pull red locking tab to release, Do not push down on locking tab
  26. Remove front lower fascia assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Place on suitable protective surface
  27. Remove lower CFM fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm
  28. Remove fore crossmember
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 18mm, 90 Nm, Push up on CFM, Use hammer if needed, Recommend assistance
  29. Disconnect radiator to manifold hose from radiator
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Remove from vehicle, Plug hoses
  30. Disconnect manifold to radiator hose from radiator
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clips, Plug hoses
  31. Release harness from CFM
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet, 2x connectors, 5x harness clips, Pull red locking tab to disengage louver connector, Release temperature sensor then disconnect, Release grommet and pull harness through from frunk area
  32. Remove upper CFM fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm
  33. Remove CFM
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Remove from below impact beam, Ensure harness is not pinched during removal
  34. Remove FDU gearcase mount bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 18mm, 110 Nm, Shift drive unit rearward if tools become jammed once released
  35. Remove LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  36. Remove LH front lower control arm shield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  37. Remove LH front tie rod from LH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 170 Nm
  38. Remove bolts securing air spring module
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 140 Nm, Be prepared for some spring load to release from bushings
  39. Remove LH front end link from LH front lower arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 275Nm, Counter hold stud, Discard nut after removal
  40. Remove LH front lower arm from front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 24mm, 190 Nm, Discard after removal
  41. Remove LH front lower arm from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 175 Nm, 1x bolt, 24mm, 300 Nm, Discard after removal
  42. Remove RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  43. Remove RH front lower control arm shield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  44. Remove RH front tie rod from RH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 170 Nm
  45. Release RH damper from lower control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 140 Nm
  46. Remove RH front end link from RH front lower arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 275Nm, Counter hold stud, Discard nut after removal
  47. Remove RH front lower arm from front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 24mm, 190 Nm, Discard after removal
  48. Remove RH front lower arm from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 175 Nm, 1x bolt, 24mm, 300 Nm, Discard after removal
  49. Disconnect front steering actuator
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, Release locking tabs
  50. Remove stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    Manuver stabilizer bar to LH side wheel well, Then clear front subframe and dropdown to clear
  51. Remove bolts securing front steering actuator to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 175 Nm, Bolt size may vary depending on build date
  52. Remove front steering actuator assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Using assistance, Maneuver assembly toward RH wheel well, Clear LH side tie rod end link and remove assembly from center of subframeBe cautious of actuator connector housing
  53. Support front drive unit with strap
    Informational PurposesAn informational icon, calling your attention
    Note
    Route strap around front drive unit gearcase mount, Secure to front casting, Ensure harnesses are not being pinched by strap, Tighten strap until drive unit lifts slightly off subframe
  54. Move the subframe lifting tool underneath the front subframe area
  55. Connect air supply to subframe lifting tool
  56. Placeholder - Position and support the front subframe with subframe lifting tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Secure subframe to subframe lifting tool with straps,
  57. Remove subframe bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm
  58. Lower subframe from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Watch for any missed connections or trapped harnesses when lowering
  59. Disconnect air supply from subframe lifting tool
  60. Remove subframe lifting tool from under vehicle
  61. Position subframe lifting tool with subframe assembly under vehicle
  62. Connect shop air supply to powertrain table
  63. Raise subframe into position
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution to not damage components while raising subframe
  64. Install subframe bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm
  65. Remove subframe lifting tool from under vehicle
  66. Disconnect air supply from subframe lifting tool
  67. Remove strap from front drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    Release ratcheting mechanism then feed strap out from under drive unit mount
  68. Install drive unit gearcase mount bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 18mm, 110 Nm
  69. Position front steering actuator onto front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    Using assistance, Maneuver assembly through front subframe into RH wheel well area, Clear LH front tie rod end link and position for installBe cautious of actuator connector housing
  70. Install bolts securing front steering actuator to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 175 Nm, Bolt size may vary depending on build date
  71. Position stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Maneuver through LH front wheel well, then maneuver through opposing wheel well and position
  72. Connect front steering actuator
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, Engage locking tabs
  73. Install RH front lower arm to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 175 Nm, 1x bolt, 24mm, 300 Nm, Install new bolts
  74. Install RH front lower arm to RH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 24mm, 190 Nm, Install new nut
  75. Install LH front end link to LH front lower arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 275Nm, Counter hold stud, Discard nut after removal
  76. Secure RH damper to lower control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 140 Nm
  77. Install RH tie rod to RH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 170 Nm
  78. Install RH front lower control arm shield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  79. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  80. Install LH front lower arm to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 175 Nm, 1x bolt, 24mm, 300 Nm, Install new bolts
  81. Install LH front lower arm to LH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 24mm, 190 Nm, Install new nut
  82. Install LH front end link to LH front lower arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 275Nm, Counter hold stud, Discard nut after removal
  83. Secure LH damper to lower control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 140 Nm
  84. Install LH front tie rod to LH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 170 Nm, Verify weight is evenly distributed to ease installation
  85. Install LH front lower control arm shield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  86. Install LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  87. Install CFM
    Informational PurposesAn informational icon, calling your attention
    Note
    Install from bottom, Assistance recommend Manipulate as required, Ensure harness is not pinched during install
  88. Connect CFM connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tab
  89. Install upper CFM fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm
  90. Secure harness to CFM
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet, 2x connector, 1x harness clip, Secure grommet then connect temperature sensor, Engage locking tab on louver connector
  91. Connect radiator inlet coolant hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clips,Ensure hose is fully engaged with a push-pull-push test
  92. Connect radiator to manifold hose to radiator
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Ensure hose is fully engaged with a push-pull-push test
  93. Install fore crossmember
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 18mm, 90 Nm, Lift CFM away from beam to aid in clearance, Install beam by sliding rewards
  94. Install lower CFM fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm
  95. Install front lower fascia assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure no harnesses are pinched
  96. Install RH fascia fastener and connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Engage locking tab
  97. Secure RH wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  98. Install LH fascia fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm, Pull wheel liner back for access
  99. Secure LH wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  100. Install front fascia fasteners and covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers, 4x bolts, 10mm, 4 Nm, Install tow hook covers
  101. Install front center applique
    Informational PurposesAn informational icon, calling your attention
    Note
    8x tabs, 1x connector, Ensure all tabs engage, Secure frunk release trigger connector
  102. Reconnect MV power. See Disconnect MV Power.
  103. Access thermal system routines using the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select quick controls > Service mode > Thermal > Actions
  104. Select "Stop Thermal Fill Drain" through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow routine to complete, ensure routine is successful
  105. Select "Start Coolant Air Purge" using the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  106. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  107. Install front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 6 Nm, Apply loctite 222 to aeroshield fasteners
  108. Install lower valence fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x covers, 6x bolts, 10mm, 6 Nm, Secure covers
  109. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  110. Perform Thermal Performance through the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow https://toolbox.teslamotors.com/articles/206000
  111. Torque RH front wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  112. Install RH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
  113. Torque LH front wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  114. Install LH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
  115. Install frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
  116. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  117. Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
  118. Exit Service Mode. See Service Mode.
  119. Raise the LH front window and close the LH front door.